ENGINEERING TOMORROW
Design Guide
VLT
®
HVAC Basic Drive FC 101
vlt-drives.danfoss.com
Contents
1 Introduction
6
1.1 Purpose of the Design Guide
6
1.2 Document and Software Version
6
1.3 Safety Symbols
6
1.4 Abbreviations
7
1.5 Additional Resources
7
1.6 Denitions
7
1.7 Power Factor
9
1.8 Regulatory Compliance
10
1.8.1 CE Mark 10
1.8.2 UL Compliance 10
1.8.3 RCM Mark Compliance 10
1.8.4 EAC 11
1.8.5 UkrSEPRO 11
2 Safety
12
2.1 Qualied Personnel
12
2.2 Safety Precautions
12
3 Product Overview
14
3.1 Advantages
14
3.1.1 Why use a Frequency Converter for Controlling Fans and Pumps? 14
3.1.2 The Clear Advantage - Energy Savings 14
3.1.3 Example of Energy Savings 14
3.1.4 Comparison of Energy Savings 15
3.1.5 Example with Varying Flow over 1 Year 16
3.1.6 Better Control 16
3.1.7 Star/Delta Starter or Soft Starter not Required 17
3.1.8 Using a Frequency Converter Saves Money 17
3.1.9 Without a Frequency Converter 18
3.1.10 With a Frequency Converter 19
3.1.11 Application Examples 19
3.1.12 Variable Air Volume 19
3.1.13 The VLT Solution 20
3.1.14 Constant Air Volume 21
3.1.15 The VLT Solution 21
3.1.16 Cooling Tower Fan 22
3.1.17 The VLT Solution 22
3.1.18 Condenser Pumps 23
3.1.19 The VLT Solution 23
Contents Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 1
3.1.20 Primary Pumps 24
3.1.21 The VLT Solution 24
3.1.22 Secondary Pumps 26
3.1.23 The VLT Solution 26
3.2 Control Structures
27
3.2.1 Control Structure Open Loop 27
3.2.2 PM/EC+ Motor Control 27
3.2.3 Local (Hand On) and Remote (Auto On) Control 27
3.2.4 Control Structure Closed Loop 28
3.2.5 Feedback Conversion 28
3.2.6 Reference Handling 29
3.2.7 Tuning the Drive Closed-loop Controller 30
3.2.8 Manual PI Adjustment 30
3.3 Ambient Running Conditions
30
3.4 General Aspects of EMC
36
3.4.1 Overview of EMC Emissions 36
3.4.2 Emission Requirements 38
3.4.3 EMC Emission Test Results 39
3.4.4 Overview of Harmonics Emission 41
3.4.5 Harmonics Emission Requirements 41
3.4.6 Harmonics Test Results (Emission) 41
3.4.7 Immunity Requirements 43
3.5 Galvanic Isolation (PELV)
43
3.6 Earth Leakage Current
44
3.7 Extreme Running Conditions
44
3.7.1 Motor Thermal Protection (ETR) 44
3.7.2 Thermistor Inputs 45
4 Selection and Ordering
47
4.1 Type Code
47
4.2 Options and Accessories
48
4.2.1 Local Control Panel (LCP) 48
4.2.2 Mounting of LCP in Panel Front 48
4.2.3 IP21/NEMA Type 1 Enclosure Kit 49
4.2.4 Decoupling Plate 51
4.3 Ordering Numbers
51
4.3.1 Options and Accessories 51
4.3.2 Harmonic Filters 52
4.3.3 External RFI Filter 54
5 Installation
55
Contents
VLT
®
HVAC Basic Drive FC 101
2 Danfoss A/S © 04/2018 All rights reserved. MG18C802
5.1 Electrical Installation
55
5.1.1 Mains and Motor Connection 57
5.1.2 EMC-compliant Electrical Installation 62
5.1.3 Control Terminals 64
6 Programming
65
6.1 Introduction
65
6.2 Local Control Panel (LCP)
65
6.3 Menus
66
6.3.1 Status Menu 66
6.3.2 Quick Menu 66
6.3.3 Main Menu 80
6.4 Quick Transfer of Parameter Settings between Multiple Frequency Converters
80
6.5 Readout and Programming of Indexed Parameters
81
6.6 Initialization to Default Settings
81
7 RS485 Installation and Set-up
82
7.1 RS485
82
7.1.1 Overview 82
7.1.2 Network Connection 82
7.1.3 Frequency Converter Hardware Set-up 82
7.1.4 Parameter Settings for Modbus Communication 83
7.1.5 EMC Precautions 83
7.2 FC Protocol
84
7.2.1 Overview 84
7.2.2 FC with Modbus RTU 84
7.3 Parameter Settings to Enable the Protocol
84
7.4 FC Protocol Message Framing Structure
84
7.4.1 Content of a Character (Byte) 84
7.4.2 Telegram Structure 84
7.4.3 Telegram Length (LGE) 85
7.4.4 Frequency Converter Address (ADR) 85
7.4.5 Data Control Byte (BCC) 85
7.4.6 The Data Field 85
7.4.7 The PKE Field 85
7.4.8 Parameter Number (PNU) 86
7.4.9 Index (IND) 86
7.4.10 Parameter Value (PWE) 86
7.4.11 Data Types Supported by the Frequency Converter 87
7.4.12 Conversion 87
7.4.13 Process Words (PCD) 87
Contents Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 3
7.5 Examples
87
7.5.1 Writing a Parameter Value 87
7.5.2 Reading a Parameter Value 88
7.6 Modbus RTU Overview
88
7.6.1 Introduction 88
7.6.2 Overview 88
7.6.3 Frequency Converter with Modbus RTU 89
7.7 Network Conguration
89
7.8 Modbus RTU Message Framing Structure
89
7.8.1 Introduction 89
7.8.2 Modbus RTU Telegram Structure 89
7.8.3 Start/Stop Field 90
7.8.4 Address Field 90
7.8.5 Function Field 90
7.8.6 Data Field 90
7.8.7 CRC Check Field 90
7.8.8 Coil Register Addressing 90
7.8.9 Access via PCD write/read 92
7.8.10 How to Control the Frequency Converter 93
7.8.11 Function Codes Supported by Modbus RTU 93
7.8.12 Modbus Exception Codes 93
7.9 How to Access Parameters
94
7.9.1 Parameter Handling 94
7.9.2 Storage of Data 94
7.9.3 IND (Index) 94
7.9.4 Text Blocks 94
7.9.5 Conversion Factor 94
7.9.6 Parameter Values 94
7.10 Examples
94
7.10.1 Read Coil Status (01 hex) 94
7.10.2 Force/Write Single Coil (05 hex) 95
7.10.3 Force/Write Multiple Coils (0F hex) 95
7.10.4 Read Holding Registers (03 hex) 96
7.10.5 Preset Single Register (06 hex) 96
7.10.6 Preset Multiple Registers (10 hex) 97
7.10.7 Read/Write Multiple Registers (17 hex) 97
7.11 Danfoss FC Control Prole
98
7.11.1 Control Word According to FC Prole (8-10 Protocol = FC Prole) 98
7.11.2 Status Word According to FC Prole (STW) 99
7.11.3 Bus Speed Reference Value 101
Contents
VLT
®
HVAC Basic Drive FC 101
4 Danfoss A/S © 04/2018 All rights reserved. MG18C802
8 General Specications
102
8.1 Mechanical Dimensions
102
8.1.1 Side-by-side Installation 102
8.1.2 Frequency Converter Dimensions 103
8.1.3 Shipping Dimensions 105
8.1.4 Field Mounting 106
8.2 Mains Supply Specications
107
8.2.1 3x200–240 V AC 107
8.2.2 3x380–480 V AC 108
8.2.3 3x525–600 V AC 112
8.3 Fuses and Circuit Breakers
113
8.4 General Technical Data
115
8.4.1 Mains Supply (L1, L2, L3) 115
8.4.2 Motor Output (U, V, W) 115
8.4.3 Cable Length and Cross-section 116
8.4.4 Digital Inputs 116
8.4.5 Analog Inputs 116
8.4.6 Analog Output 116
8.4.7 Digital Output 117
8.4.8 Control Card, RS485 Serial Communication 117
8.4.9 Control Card, 24 V DC Output 117
8.4.10 Relay Output 117
8.4.11 Control Card, 10 V DC Output 118
8.4.12 Ambient Conditions 118
8.5 dU/Dt
119
Index
122
Contents Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 5
1 Introduction
1.1 Purpose of the Design Guide
This design guide is intended for project and systems
engineers, design consultants, and application and product
specialists. Technical information is provided to understand
the capabilities of the frequency converter for integration
into motor control and monitoring systems. Details
concerning operation, requirements, and recommendations
for system integration are described. Information is proved
for input power characteristics, output for motor control,
and ambient operating conditions for the frequency
converter.
Also included are:
•
Safety features.
•
Fault condition monitoring.
•
Operational status reporting.
•
Serial communication capabilities.
•
Programmable options and features.
Also provided are design details such as:
•
Site requirements.
•
Cables.
•
Fuses.
•
Control wiring.
•
Unit sizes and weights.
•
Other critical information necessary to plan for
system integration.
Reviewing the detailed product information in the design
stage enables developing a well-conceived system with
optimal functionality and
eciency.
VLT
®
is a registered trademark.
1.2
Document and Software Version
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome.
Edition Remarks Software version
MG18C8xx Update to new SW & HW version. 4.2x
Table 1.1 Document and Software Version
From software version 4.0x and later (production week 33
2017 and after), the variable speed heat sink cooling fan
function is implemented in the frequency converter for
power sizes 22 kW (30 hp) 400 V IP20 and below, and 18.5
kW (25 hp) 400 V IP54 and below. This function requires
software and hardware updates and introduces restrictions
with regards to backwards compatibility for H1–H5 and I2–
I4 enclosure sizes. Refer to Table 1.2 for the limitations.
Software
compatibility
Old control card
(production week
33 2017 or before)
New control card
(production week
34 2017 or after)
Old software
(OSS-le version 3.xx
and below)
Yes No
New software
(OSS-le version 4.xx
or higher)
No Yes
Hardware
compatibility
Old control card
(production week
33 2017 or before)
New control card
(production week
34 2017 or after)
Old power card
(production week 33
2017 or before)
Yes (only software
version 3.xx or
below)
Yes (MUST update
software to version
4.xx or higher)
New power card
(production week 34
2017 or after)
Yes (MUST update
software to version
3.xx or below, the
fan continuously
runs at full speed)
Yes (only software
version 4.xx or
higher)
Table 1.2 Software and Hardware Compatibility
1.3
Safety Symbols
The following symbols are used in this guide:
WARNING
Indicates a potentially hazardous situation that could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.
NOTICE
Indicates important information, including situations that
can result in damage to equipment or property.
Introduction
VLT
®
HVAC Basic Drive FC 101
6 Danfoss A/S © 04/2018 All rights reserved. MG18C802
11
1.4 Abbreviations
°C
Degrees Celsius
°F
Degrees Fahrenheit
A Ampere/AMP
AC Alternating current
AMA Automatic motor adaptation
AWG American wire gauge
DC Direct current
EMC Electro magnetic compatibility
ETR Electronic thermal relay
FC Frequency converter
f
M,N
Nominal motor frequency
kg Kilogram
Hz Hertz
I
INV
Rated inverter output current
I
LIM
Current limit
I
M,N
Nominal motor current
I
VLT,MAX
The maximum output current
I
VLT,N
The rated output current supplied by the
frequency converter
kHz Kilohertz
LCP Local control panel
m Meter
mA Milliampere
MCT Motion control tool
mH Millihenry inductance
min Minute
ms Millisecond
nF Nanofarad
Nm Newton meters
n
s
Synchronous motor speed
P
M,N
Nominal motor power
PCB Printed circuit board
PELV Protective extra low voltage
Regen Regenerative terminals
RPM Revolutions per minute
s Second
T
LIM
Torque limit
U
M,N
Nominal motor voltage
V Volts
Table 1.3 Abbreviations
1.5
Additional Resources
•
VLT
®
HVAC Basic Drive FC 101 Quick Guide provides
basic information on mechanical dimensions,
installation, and programming.
•
VLT
®
HVAC Basic Drive FC 101 Programming Guide
provides information on how to program, and
includes complete parameter descriptions.
•
Danfoss VLT
®
Energy Box software. Select PC
Software Download at www.danfoss.com/en/
service-and-support/downloads/dds/vlt-energy-box/.
VLT
®
Energy Box software allows energy
consumption comparisons of HVAC fans and
pumps driven by Danfoss frequency converters
and alternative methods of ow control. Use this
tool to accurately project the costs, savings, and
payback of using Danfoss frequency converters
on HVAC fans, pumps, and cooling towers.
Danfoss technical literature is available in electronic form
on the documentation CD that is shipped with the
product, or in print from your local Danfoss sales oce.
MCT 10 Set-up Software support
Download the software from www.danfoss.com/en/service-
and-support/downloads/dds/vlt-motion-control-tool-mct-10/.
During the installation process of the software, enter
access code 81463800 to activate the FC 101 functionality.
A license key is not required for using the FC 101
functionality.
The latest software does not always contain the latest
updates for frequency converters. Contact the local sales
oce for the latest frequency converter updates (in the
form of *.upd les), or download the frequency converter
updates from www.danfoss.com/en/service-and-support/
downloads/dds/vlt-motion-control-tool-mct-10/#Overview.
1.6
Denitions
Frequency converter
I
VLT, MAX
The maximum output current.
I
VLT,N
The rated output current supplied by the frequency
converter.
U
VLT, MAX
The maximum output voltage.
Input
The connected motor can start and stop via LCP and
digital inputs. Functions are divided into 2 groups, as
described in Table 1.4. Functions in group 1 have higher
priority than functions in group 2.
Group 1
Reset, coast stop, reset and coast stop, quick
stop, DC brake, stop, and [O].
Group 2
Start, pulse start, reversing, start reversing, jog,
and freeze output.
Table 1.4 Control Commands
Motor
f
JOG
The motor frequency when the jog function is activated
(via digital terminals).
f
M
The motor frequency.
f
MAX
The maximum motor frequency.
Introduction Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 7
1 1
f
MIN
The minimum motor frequency.
f
M,N
The rated motor frequency (nameplate data).
I
M
The motor current.
I
M,N
The rated motor current (nameplate data).
n
M,N
The nominal motor speed (nameplate data).
P
M,N
The rated motor power (nameplate data).
U
M
The instantaneous motor voltage.
U
M,N
The rated motor voltage (nameplate data).
Break-away torque
175ZA078.10
Pull-out
RPM
Torque
Illustration 1.1 Break-away Torque
η
VLT
The eciency of the frequency converter is dened as the
ratio between the power output and the power input.
Start-disable command
A stop command belonging to the group 1 control
commands, see Table 1.4.
Stop command
See Table 1.4.
Analog reference
A signal transmitted to the analog inputs 53 or 54. It can
be voltage or current.
•
Current input: 0–20 mA and 4–20 mA
•
Voltage input: 0–10 V DC
Bus reference
A signal transmitted to the serial communication port (FC
port).
Preset reference
A dened preset reference to be set from -100% to +100%
of the reference range. Selection of 8 preset references via
the digital terminals.
Ref
MAX
Determines the relationship between the reference input at
100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value set in
parameter 3-03 Maximum Reference.
Ref
MIN
Determines the relationship between the reference input at
0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value is set in
parameter 3-02 Minimum Reference.
Analog inputs
The analog inputs are used for controlling various
functions of the frequency converter.
There are 2 types of analog inputs:
•
Current input: 0–20 mA and 4–20 mA
•
Voltage input: 0–10 V DC
Analog outputs
The analog outputs can supply a signal of 0–20 mA, 4–
20 mA, or a digital signal.
Automatic motor adaptation, AMA
The AMA algorithm determines the electrical parameters
for the connected motor at standstill and compensates for
the resistance based on the length of the motor cable.
Digital inputs
The digital inputs can be used for controlling various
functions of the frequency converter.
Digital outputs
The frequency converter provides 2 solid-state outputs that
can supply a 24 V DC (maximum 40 mA) signal.
Relay outputs
The frequency converter provides 2 programmable relay
outputs.
ETR
Electronic thermal relay is a thermal load calculation based
on present load and time. Its purpose is to estimate the
motor temperature and prevent overheating of the motor.
Initializing
If initializing is carried out (parameter 14-22 Operation
Mode), the programmable parameters of the frequency
converter return to their default settings.
Parameter 14-22 Operation Mode does not initialize
communication parameters, fault log, or re mode log.
Intermittent duty cycle
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an o-load
period. The operation can be either periodic duty or none-
periodic duty.
Introduction
VLT
®
HVAC Basic Drive FC 101
8 Danfoss A/S © 04/2018 All rights reserved. MG18C802
11
LCP
The local control panel (LCP) makes up a complete
interface for control and programming of the frequency
converter. The control panel is detachable on IP20 units
and xed on IP54 units. It can be installed up to 3 m
(9.8 ft) from the frequency converter, that is, in a front
panel with the installation kit option.
Lsb
Least signicant bit.
MCM
Short for mille circular mil, an American measuring unit for
cable cross-section. 1 MCM = 0.5067 mm
2
.
Msb
Most signicant bit.
On-line/O-line parameters
Changes to on-line parameters are activated immediately
after the data value is changed. Press [OK] to activate o-
line parameters.
PI controller
The PI controller maintains the desired speed, pressure,
temperature, and so on, by adjusting the output frequency
to match the varying load.
RCD
Residual current device.
Set-up
Parameter settings in 2 set-ups can be saved. Change
between the 2 parameter set-ups and edit 1 set-up, while
another set-up is active.
Slip compensation
The frequency converter compensates for the motor slip by
giving the frequency a supplement that follows the
measured motor load keeping the motor speed almost
constant.
Smart logic control (SLC)
The SLC is a sequence of user-dened actions executed
when the associated user-dened events are evaluated as
true by the SLC.
Thermistor
A temperature-dependent resistor placed where the
temperature is to be monitored (frequency converter or
motor).
Trip
A state entered in fault situations, for example, if the
frequency converter is subject to an overtemperature or
when the frequency converter is protecting the motor,
process, or mechanism. Restart is prevented until the cause
of the fault does not exist and the trip state is canceled by
activating reset or, sometimes, by being programmed to
reset automatically. Do not use trip for personal safety.
Trip lock
A state entered in fault situations when the frequency
converter is protecting itself and requiring physical
intervention, for example, if the frequency converter is
subject to a short circuit on the output. A locked trip can
only be canceled by cutting o mains, removing the cause
of the fault, and reconnecting the frequency converter.
Restart is prevented until the trip state is canceled by
activating reset or, sometimes, by being programmed to
reset automatically. Do not use trip lock for personal safety.
VT characteristics
Variable torque characteristics used for pumps and fans.
VVC
+
If compared with standard voltage/frequency ratio control,
voltage vector control (VVC
+
) improves the dynamics and
the stability, both when the speed reference is changed
and in relation to the load torque.
1.7
Power Factor
The power factor indicates to which extent the frequency
converter imposes a load on the mains supply. The power
factor is the ratio between I
1
and I
RMS
, where I
1
is the
fundamental current, and I
RMS
is the total RMS current
including harmonic currents. The lower the power factor,
the higher the I
RMS
for the same kW performance.
Powerfactor =
3 × U × I
1
× cosϕ
3 × U × I
RMS
The power factor for 3-phase control:
Power factor =
I
1
× cosϕ1
I
RMS
=
I
1
I
RMS
sincecosϕ1 = 1
I
RMS
= I
1
2
+ I
5
2
+ I
7
2
+ . . + I
n
2
A high-power factor indicates that the dierent harmonic
currents are low.
The frequency converters built-in DC coils produce a high-
power factor, which minimizes the imposed load on the
mains supply.
Introduction Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 9
1 1
1.8 Regulatory Compliance
Frequency converters are designed in compliance with the
directives described in this section.
1.8.1 CE Mark
The CE mark (Communauté Européenne) indicates that the
product manufacturer conforms to all applicable EU
directives. The EU directives applicable to the design and
manufacture of frequency converters are listed in Table 1.5.
NOTICE
The CE mark does not regulate the quality of the
product. Technical specications cannot be deduced from
the CE mark.
NOTICE
Frequency converters with an integrated safety function
must comply with the machinery directive.
EU directive Version
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
ErP Directive
Table 1.5 EU Directives Applicable to Frequency Converters
Declarations of conformity are available on request.
1.8.1.1 Low Voltage Directive
The low voltage directive applies to all electrical
equipment in the 50–1000 V AC and the 75–1600 V DC
voltage ranges.
The aim of the directive is to ensure personal safety and
avoid property damage, when operating electrical
equipment that is installed and maintained correctly in its
intended application.
1.8.1.2 EMC Directive
The purpose of the EMC (electromagnetic compatibility)
directive is to reduce electromagnetic interference and
enhance immunity of electrical equipment and instal-
lations. The basic protection requirement of the EMC
Directive 2014/30/EU states that devices that generate
electromagnetic interference (EMI), or whose operation
could be aected by EMI, must be designed to limit the
generation of electromagnetic interference and shall have
a suitable degree of immunity to EMI when properly
installed, maintained, and used as intended.
Electrical equipment devices used alone or as part of a
system must bear the CE mark. Systems do not require the
CE mark, but must comply with the basic protection
requirements of the EMC directive.
1.8.1.3 ErP Directive
The ErP directive is the European Ecodesign Directive for
energy-related products. The directive sets ecodesign
requirements for energy-related products, including
frequency converters. The directive aims at increasing
energy eciency and the level of protection of the
environment, while increasing the security of the energy
supply. Environmental impact of energy-related products
includes energy consumption throughout the entire
product life cycle.
1.8.2 UL Compliance
UL-listed
Illustration 1.2 UL
NOTICE
IP54 units are not certied for UL.
The frequency converter complies with UL 508C thermal
memory retention requirements. For more information,
refer to the section Motor Thermal Protection in the
product-specic design guide.
1.8.3 RCM Mark Compliance
Illustration 1.3 RCM Mark
The RCM Mark label indicates compliance with the
applicable technical standards for Electromagnetic Compat-
ibility (EMC). An RCM Mark label is required for placing
electrical and electronic devices on the market in Australia
and New Zealand. The RCM Mark regulatory arrangements
only deal with conducted and radiated emission. For
frequency converters, the emission limits specied in
EN/IEC 61800-3 apply. A declaration of conformity can be
provided on request.
Introduction
VLT
®
HVAC Basic Drive FC 101
10 Danfoss A/S © 04/2018 All rights reserved. MG18C802
11
1.8.4 EAC
Illustration 1.4 EAC Mark
The EurAsian Conformity (EAC) mark indicates that the
product conforms to all requirements and technical
regulations applicable to the product per the EurAsian
Customs Union, which is composed of the member states
of the EurAsian Economic Union.
The EAC logo must be both on the product label and on
the packaging label. All products used within the EAC area,
must be bought at Danfoss inside the EAC area.
1.8.5 UkrSEPRO
089
Illustration 1.5 UkrSEPRO
UKrSEPRO certicate ensures quality and safety of both
products and services, in addition to manufacturing
stability according to Ukrainian regulatory standards. The
UkrSepro certicate is a required document to clear
customs for any products coming into and out of the
territory of Ukraine.
Introduction Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 11
1 1
2 Safety
2.1 Qualied Personnel
Correct and reliable transport, storage, installation,
operation, and maintenance are required for the trouble-
free and safe operation of the frequency converter. Only
qualied personnel are allowed to install or operate this
equipment.
Qualied personnel are dened as trained sta, who are
authorized to install, commission, and maintain equipment,
systems, and circuits in accordance with pertinent laws and
regulations. Also, the personnel must be familiar with the
instructions and safety measures described in this guide.
2.2 Safety Precautions
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC supply, or load sharing.
Failure to perform installation, start-up, and maintenance
by qualied personnel can result in death or serious
injury.
•
Only qualied personnel must perform instal-
lation, start-up, and maintenance.
•
Before performing any service or repair work,
use an appropriate voltage measuring device to
make sure that there is no remaining voltage on
the frequency converter.
WARNING
UNINTENDED START
When the drive is connected to AC mains, DC supply, or
load sharing, the motor can start at any time.
Unintended start during programming, service, or repair
work can result in death, serious injury, or property
damage. The motor can start with an external switch, a
eldbus command, an input reference signal from the
LCP or LOP, via remote operation using MCT 10 Set-up
Software, or after a cleared fault condition.
To prevent unintended motor start:
•
Press [O/Reset] on the LCP before
programming parameters.
•
Disconnect the drive from the mains.
•
Completely wire and assemble the drive, motor,
and any driven equipment before connecting
the drive to AC mains, DC supply, or load
sharing.
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors,
which can remain charged even when the frequency
converter is not powered. High voltage can be present
even when the warning LED indicator lights are o.
Failure to wait the specied time after power has been
removed before performing service or repair work can
result in death or serious injury.
•
Stop the motor.
•
Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and
DC-link connections to other frequency
converters.
•
Disconnect or lock PM motor.
•
Wait for the capacitors to discharge fully. The
minimum duration of waiting time is specied
in Table 2.1.
•
Before performing any service or repair work,
use an appropriate voltage measuring device to
make sure that the capacitors are fully
discharged.
Voltage [V] Power range [kW (hp)] Minimum waiting time
(minutes)
3x200 0.25–3.7 (0.33–5) 4
3x200 5.5–11 (7–15) 15
3x400 0.37–7.5 (0.5–10) 4
3x400 11–90 (15–125) 15
3x600 2.2–7.5 (3–10) 4
3x600 11–90 (15–125) 15
Table 2.1 Discharge Time
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
frequency converter properly can result in death or
serious injury.
•
Ensure the correct grounding of the equipment
by a certied electrical installer.
Safety
VLT
®
HVAC Basic Drive FC 101
12 Danfoss A/S © 04/2018 All rights reserved. MG18C802
22
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
can result in death or serious injury.
•
Ensure that only trained and qualied personnel
perform installation, start-up, and maintenance.
•
Ensure that electrical work conforms to national
and local electrical codes.
•
Follow the procedures in this manual.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result
in serious injury when the frequency converter is not
properly closed.
•
Ensure that all safety covers are in place and
securely fastened before applying power.
Safety Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 13
2 2
3 Product Overview
3.1 Advantages
3.1.1 Why use a Frequency Converter for
Controlling Fans and Pumps?
A frequency converter takes advantage of the fact that
centrifugal fans and pumps follow the laws of propor-
tionality for such fans and pumps. For further information,
see chapter 3.1.3 Example of Energy Savings.
3.1.2 The Clear Advantage - Energy Savings
The clear advantage of using a frequency converter for
controlling the speed of fans or pumps lies in the
electricity savings.
When comparing with alternative control systems and
technologies, a frequency converter is the optimum energy
control system for controlling fan and pump systems.
130BA780.11
SYSTEM CURVE
FAN CURVE
PRESSURE %
A
B
C
0
20
40
60
80
100
120
20 40 60 80 100 120 140 160 180
VOLUME %
Illustration 3.1 Fan Curves (A, B, and C) for Reduced Fan
Volumes
120
100
80
60
40
20
0
20 40 60 80 100 120 140 160 180
120
100
80
60
40
20
0 20 40 60 80 100 120 140 160 180
Volume %
Volume %
INPUT POWER % PRESSURE %
SYSTEM CURVE
FAN CURVE
A
B
C
130BA781.11
ENERGY
CONSUMED
Illustration 3.2 Energy Savings with Frequency Converter
Solution
When using a frequency converter to reduce fan capacity
to 60% - more than 50% energy savings may be obtained
in typical applications.
3.1.3 Example of Energy Savings
As shown in Illustration 3.3, the ow is controlled by
changing the RPM. By reducing the speed by only 20%
from the rated speed, the ow is also reduced by 20%.
This is because the ow is directly proportional to the
RPM. The consumption of electricity, however, is reduced
by 50%.
If the system in question only needs to be able to supply a
ow that corresponds to 100% a few days in a year, while
the average is below 80% of the rated ow for the
remainder of the year, the amount of energy saved is even
more than 50%.
Product Overview
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®
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Illustration 3.3 describes the dependence of ow, pressure,
and power consumption on RPM.
n
100%
50%
25%
12,5%
50% 100%
80%
80%
175HA208.10
Power ~n
3
Pressure ~n
2
Flow ~n
Illustration 3.3 Laws of Proportionally
Flow:
Q
1
Q
2
=
n
1
n
2
Pressure: 
H
1
H
2
=
n
1
n
2
2
Power: 
P
1
P
2
=
n
1
n
2
3
Q = Flow P = Power
Q
1
= Rated ow P
1
= Rated power
Q
2
= Reduced ow P
2
= Reduced power
H = Pressure n = Speed control
H
1
= Rated pressure n
1
= Rated speed
H
2
= Reduced pressure n
2
= Reduced speed
Table 3.1 The Laws of Proportionality
3.1.4 Comparison of Energy Savings
The Danfoss frequency converter solution oers major
savings compared with traditional energy saving solutions
such as discharge damper solution and inlet guide vanes
(IGV) solution. This is because the frequency converter is
able to control fan speed according to thermal load on the
system, and the frequency converter has a built-in facility
that enables the frequency converter to function as a
building management system, BMS.
Illustration 3.3 shows typical energy savings obtainable
with 3 well-known solutions when fan volume is reduced
to 60%.
As the graph shows, more than 50% energy savings can be
achieved in typical applications.
130BA782.10
Discharge
damper
Less energy savings
IGV
Costlier installation
Maximum energy savings
Illustration 3.4 The 3 Common Energy Saving Systems
130BA779.12
0 60 0 60 0 60
0
20
40
60
80
100
Discharge Damper Solution
IGV Solution
VLT Solution
Energy consumed
Energy consumed
Energy consumed
Input power %
Volume %
Illustration 3.5 Energy Savings
Discharge dampers reduce power consumption. Inlet guide
vanes oer a 40% reduction, but are expensive to install.
The Danfoss frequency converter solution reduces energy
consumption with more than 50% and is easy to install. It
also reduces noise, mechanical stress, and wear-and-tear,
and extends the life span of the entire application.
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 15
3 3
3.1.5 Example with Varying Flow over 1
Year
This example is calculated based on pump characteristics
obtained from a pump datasheet.
The result obtained shows energy savings of more than
50% at the given ow distribution over a year. The
payback period depends on the price per kWh and the
price of frequency converter. In this example, it is less than
a year when compared with valves and constant speed.
Energy savings
P
shaft
= P
shaft output
500
[h]
t
1000
1500
2000
200100 300
[m
3
/h]
400
Q
175HA210.11
Illustration 3.6 Flow Distribution over 1 Year
175HA209.11
60
50
40
30
20
10
H
s
0 100 200 300 400
(mwg)
B
C
A
750rpm
1050rpm
1350rpm
1650rpm
0
10
20
30
(kW)
40
50
60
200100 300
(m
3
/h)
(
m
3
/h)
400
750rpm
1050rpm
1350rpm
1650rpm
P
shaft
C
1
B
1
A
1
Illustration 3.7 Energy
m
3
/
h
Distri-
bution
Valve regulation
Frequency converter
control
% Hours Power
Consump-
tion
Power
Consump-
tion
A
1
- B
1
kWh A
1
- C
1
kWh
350 5 438 42.5 18.615 42.5 18.615
300 15 1314 38.5 50.589 29.0 38.106
250 20 1752 35.0 61.320 18.5 32.412
200 20 1752 31.5 55.188 11.5 20.148
150 20 1752 28.0 49.056 6.5 11.388
100 20 1752 23.0 40.296 3.5 6.132
Σ
100 8760 – 275.064 – 26.801
Table 3.2 Result
3.1.6 Better Control
If a frequency converter is used for controlling the ow or
pressure of a system, improved control is obtained.
A frequency converter can vary the speed of the fan or
pump, obtaining variable control of ow and pressure.
Furthermore, a frequency converter can quickly adapt the
speed of the fan or pump to new ow or pressure
conditions in the system.
Simple control of process (ow, level, or pressure) utilizing
the built-in PI control.
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3.1.7 Star/Delta Starter or Soft Starter not
Required
When larger motors are started, it is necessary in many
countries to use equipment that limits the start-up current.
In more traditional systems, a star/delta starter or soft
starter is widely used. Such motor starters are not required
if a frequency converter is used.
As illustrated in Illustration 3.8, a frequency converter does
not consume more than rated current.
Full load
% Full-load current
& speed
500
100
0
0 12,5 25 37,5 50Hz
200
300
400
600
700
800
4
3
2
1
175HA227.10
1
VLT
®
HVAC Basic Drive FC 101
2 Star/delta starter
3 Soft starter
4 Start directly on mains
Illustration 3.8 Start-up Current
3.1.8 Using a Frequency Converter Saves
Money
The example in chapter 3.1.9 Without a Frequency Converter
shows that a frequency converter replaces other
equipment. It is possible to calculate the cost of installing
the 2 dierent systems. In the example, the 2 systems can
be established at roughly the same price.
Use the VLT
®
Energy Box software that is introduced in
chapter 1.5 Additional Resources to calculate the cost
savings that can be achieved by using a frequency
converter.
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 17
3 3
3.1.9 Without a Frequency Converter
M
- +
M
M
x6 x6
x6
175HA205.12
Valve
posi-
tion
Starter
Fuses
LV
supply
P.F.C
Flow
3-Port
valve
Bypass
Return
Control
Supply
air
V.A.V
outlets
Duct
P.F.C
Mains
Fuses
Starter
Bypass
supply
LV
Return
valve
3-Port
Flow
Control
Valve
posi-
tion
Starter
Power
Factor
Correction
Mains
IGV
Mechanical
linkage
and vanes
Fan
Motor
or
actuator
Main
B.M.S
Local
D.D.C.
control
Sensors
PT
Pressure
control
signal
0/10V
Temperature
control
signal
0/10V
Control
Mains
Cooling section Heating section
Fan sectionInlet guide vane
Pump Pump
D.D.C. Direct digital control
E.M.S. Energy management system
V.A.V. Variable air volume
Sensor P Pressure
Sensor T Temperature
Illustration 3.9 Traditional Fan System
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®
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3.1.10 With a Frequency Converter
175HA206.11
D.D.C. Direct digital control
E.M.S. Energy management system
V.A.V. Variable air volume
Sensor P Pressure
Sensor T Temperature
Illustration 3.10 Fan System Controlled by Frequency Converters
3.1.11 Application Examples
The following sections give typical examples of
applications within HVAC.
3.1.12 Variable Air Volume
VAV or variable air volume systems, control both the
ventilation and temperature to fulll the requirements of a
building. Central VAV systems are considered to be the
most energy-ecient method to air condition buildings. By
designing central systems instead of distributed systems, a
greater eciency can be obtained.
The eciency comes from utilizing larger fans and larger
chillers which have much higher eciencies than small
motors and distributed air-cooled chillers. Savings are also
seen from the decreased maintenance requirements.
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 19
3 3
3.1.13 The VLT Solution
While dampers and IGVs work to maintain a constant
pressure in the ductwork, a frequency converter solution
saves much more energy and reduces the complexity of
the installation. Instead of creating an articial pressure
drop or causing a decrease in fan eciency, the frequency
converter decreases the speed of the fan to provide the
ow and pressure required by the system.
Centrifugal devices such as fans behave according to the
centrifugal laws. This means that the fans decrease the
pressure and ow they produce as their speed is reduced.
Their power consumption is thereby signicantly reduced.
The PI controller of the VLT
®
HVAC Basic Drive FC 101 can
be used to eliminate the need for additional controllers.
Frequency
converter
Frequency
converter
D1
D2
D3
Cooling coil
Heating coil
Filter
Pressure
signal
Supply fan
VAV boxes
Flow
Flow
Pressure
transmitter
Return fan
3
3
T
130BB455.10
Illustration 3.11 Variable Air Volume
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3.1.14 Constant Air Volume
CAV, or constant air volume systems, are central ventilation
systems usually used to supply large common zones with
the minimum amounts of fresh tempered air. They
preceded VAV systems and are therefore found in older
multi-zoned commercial buildings as well. These systems
preheat amounts of fresh air utilizing air handling units
(AHUs) with a heating coil, and many are also used to air
condition buildings and have a cooling coil. Fan coil units
are frequently used to assist in the heating and cooling
requirements in the individual zones.
3.1.15 The VLT Solution
With a frequency converter, signicant energy savings can
be obtained while maintaining decent control of the
building. Temperature sensors or CO
2
sensors can be used
as feedback signals to frequency converters. Whether
controlling temperature, air quality, or both, a CAV system
can be controlled to operate based on actual building
conditions. As the number of people in the controlled area
decreases, the need for fresh air decreases. The CO
2
sensor
detects lower levels and decreases the supply fans speed.
The return fan modulates to maintain a static pressure
setpoint or
xed dierence between the supply and return
airows.
With temperature control, especially used in air
conditioning systems, as the outside temperature varies as
well as the number of people in the controlled zone
changes, dierent cooling requirements exist. As the
temperature decreases below the setpoint, the supply fan
can decrease its speed. The return fan modulates to
maintain a static pressure setpoint. By decreasing the air
ow, energy used to heat or cool the fresh air is also
reduced, adding further savings.
Several features of the Danfoss HVAC dedicated frequency
converter can be utilized to improve the performance of
the CAV system. One concern of controlling a ventilation
system is poor air quality. The programmable minimum
frequency can be set to maintain a minimum amount of
supply air regardless of the feedback or reference signal.
The frequency converter also includes a PI controller, which
allows monitoring both temperature and air quality. Even if
the temperature requirement is fullled, the frequency
converter maintains enough supply air to satisfy the air
quality sensor. The controller is capable of monitoring and
comparing 2 feedback signals to control the return fan by
maintaining a xed dierential airow between the supply
and return ducts as well.
Frequency
converter
Frequency
converter
Pressure
signal
Cooling coil
Heating coil
D1
D2
D3
Filter
Pressure
transmitter
Supply fan
Return fan
Temperature
signal
Temperature
transmitter
130BB451.10
Illustration 3.12 Constant Air Volume
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 21
3 3
3.1.16 Cooling Tower Fan
Cooling tower fans cool condenser-water in water-cooled
chiller systems. Water-cooled chillers provide the most
ecient means of creating chilled water. They are as much
as 20% more ecient than air cooled chillers. Depending
on climate, cooling towers are often the most energy
ecient method of cooling the condenser-water from
chillers.
They cool the condenser water by evaporation.
The condenser water is sprayed into the cooling tower
until the cooling towers ll to increase its surface area. The
tower fan blows air through the ll and sprayed water to
aid in the evaporation. Evaporation removes energy from
the water dropping its temperature. The cooled water
collects in the cooling towers basin where it is pumped
back into the chillers condenser and the cycle is repeated.
3.1.17 The VLT Solution
With a frequency converter, the cooling tower fans can be
controlled to the required speed to maintain the
condenser-water temperature. The frequency converters
can also be used to turn the fan on and o as needed.
Several features of the Danfoss HVAC dedicated frequency
converter can be utilized to improve the performance of
cooling tower fans applications. As the cooling tower fans
drop below a certain speed, the eect the fan has on
cooling the water becomes small. Also, when utilizing a
gearbox to frequency control the tower fan, a minimum
speed of 40–50% is required.
The customer programmable minimum frequency setting is
available to maintain this minimum frequency even as the
feedback or speed reference calls for lower speeds.
Also as a standard feature, the frequency converter can be
programmed to enter a sleep mode and stop the fan until
a higher speed is required. Additionally, some cooling
tower fans have undesirable frequencies that may cause
vibrations. These frequencies can easily be avoided by
programming the bypass frequency ranges in the
frequency converter.
Frequency
converter
Water Inlet
Water Outlet
CHILLER
Temperature
Sensor
BASIN
Conderser
Water pump
Supply
130BB453.10
Illustration 3.13 Cooling Tower Fan
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®
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3.1.18 Condenser Pumps
Condenser water pumps are primarily used to circulate
water through the condenser section of water cooled
chillers and their associated cooling tower. The condenser
water absorbs the heat from the chiller's condenser section
and releases it into the atmosphere in the cooling tower.
These systems are used to provide the most ecient
means of creating chilled water, they are as much as 20%
more ecient than air cooled chillers.
3.1.19 The VLT Solution
Frequency converters can be added to condenser water
pumps instead of balancing the pumps with a throttling
valve or trimming the pump impeller.
Using a frequency converter instead of a throttling valve
simply saves the energy that would have been absorbed
by the valve. This can amount to savings of 15–20% or
more. Trimming the pump impeller is irreversible, thus if
the conditions change and higher ow is required the
impeller must be replaced.
Frequency
converter
Water
Inlet
Water
Outlet
BASIN
Flow or pressure sensor
Condenser
Water pump
Throttling
valve
Supply
CHILLER
130BB452.10
Illustration 3.14 Condenser Pumps
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 23
3 3
3.1.20 Primary Pumps
Primary pumps in a primary/secondary pumping system
can be used to maintain a constant ow through devices
that encounter operation or control diculties when
exposed to variable ow. The primary/secondary pumping
technique decouples the primary production loop from the
secondary distribution loop. This allows devices such as
chillers to obtain constant design ow and operate
properly while allowing the rest of the system to vary in
ow.
As the evaporator ow rate decreases in a chiller, the
chilled water begins to become overchilled. As this
happens, the chiller attempts to decrease its cooling
capacity. If the ow rate drops far enough, or too quickly,
the chiller cannot shed its load suciently and the chiller’s
safety trips the chiller requiring a manual reset. This
situation is common in large installations especially when 2
or more chillers in parallel are installed if primary/
secondary pumping is not utilized.
3.1.21 The VLT Solution
Depending on the size of the system and the size of the
primary loop, the energy consumption of the primary loop
can become substantial.
A frequency converter can be added to the primary system
to replace the throttling valve and/or trimming of the
impellers, leading to reduced operating expenses. 2 control
methods are common:
Flow meter
Because the desired
ow rate is known and is constant, a
ow meter installed at the discharge of each chiller, can be
used to control the pump directly. Using the built-in PI
controller, the frequency converter always maintains the
appropriate ow rate, even compensating for the changing
resistance in the primary piping loop as chillers and their
pumps are staged on and o.
Local speed determination
The operator simply decreases the output frequency until
the design ow rate is achieved.
Using a frequency converter to decrease the pump speed
is very similar to trimming the pump impeller, except it
does not require any labor, and the pump eciency
remains higher. The balancing contractor simply decreases
the speed of the pump until the proper ow rate is
achieved and leaves the speed xed. The pump operates
at this speed any time the chiller is staged on. Because the
primary loop does not have control valves or other devices
that can cause the system curve to change, and the
variance due to staging pumps and chillers on and o is
usually small, this xed speed remains appropriate. If the
ow rate needs to be increased later in the system’s life,
the frequency converter can simply increase the pump
speed instead of requiring a new pump impeller.
Product Overview
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®
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Frequency
converter
Frequency
converter
CHILLER
CHILLER
Flowmeter
Flowmeter
F F
130BB456.10
Illustration 3.15 Primary Pumps
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 25
3 3
3.1.22 Secondary Pumps
Secondary pumps in a primary/secondary chilled water
pumping system distribute the chilled water to the loads
from the primary production loop. The primary/secondary
pumping system is used to hydronically de-couple 1 piping
loop from another. In this case, the primary pump is used
to maintain a constant ow through the chillers while
allowing the secondary pumps to vary in ow, increase
control and save energy.
If the primary/secondary concept is not used in the design
of a variable volume system when the ow rate drops far
enough or too quickly, the chiller cannot shed its load
properly. The chiller’s low evaporator temperature safety
then trips the chiller requiring a manual reset. This
situation is common in large installations especially when 2
or more chillers in parallel are installed.
3.1.23 The VLT Solution
While the primary-secondary system with 2-way valves
improves energy savings and eases system control
problems, the true energy savings and control potential is
realized by adding frequency converters.
With the proper sensor location, the addition of frequency
converters allows the pumps to vary their speed to follow
the system curve instead of the pump curve.
This results in the elimination of wasted energy and
eliminates most of the overpressurization that 2-way valves
can be subjected to.
As the monitored loads are reached, the 2-way valves close
down. This increases the dierential pressure measured
across the load and the 2-way valve. As this dierential
pressure starts to rise, the pump is slowed to maintain the
control head also called setpoint value. This setpoint value
is calculated by summing the pressure drop of the load
and the 2-way valve together under design conditions.
NOTICE
When running multiple pumps in parallel, they must run
at the same speed to maximize energy savings, either
with individual dedicated frequency converters or 1
frequency converter running multiple pumps in parallel.
Frequency
converter
Frequency
converter
CHILLER
CHILLER
3
3
P
130BB454.10
Illustration 3.16 Secondary Pumps
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®
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3.2 Control Structures
Select [0] Open loop or [1] Closed loop in parameter 1-00 Conguration Mode.
3.2.1 Control Structure Open Loop
130BB892.10
100%
0%
-100%
100%
Local
reference
scaled to
Hz
Auto mode
Hand mode
LCP Hand on,
off and auto
on keys
Local
Remote
Reference
Ramp
P 4-10
Motor speed
direction
To motor
control
Reference
handling
Remote
reference
P 4-14
Motor speed
high limit [Hz]
P 4-12
Motor speed
low limit [Hz]
P 3-4* Ramp 1
P 3-5* Ramp 2
Illustration 3.17 Open-loop Structure
In the conguration shown in Illustration 3.17,
parameter 1-00 Conguration Mode is set to [0] Open loop.
The resulting reference from the reference handling system
or the local reference is received and fed through the ramp
limitation and speed limitation before being sent to the
motor control. The output from the motor control is then
limited by the maximum frequency limit.
3.2.2 PM/EC+ Motor Control
The Danfoss EC+ concept provides the possibility for using
high-ecient PM motors (permanent magnet motors) in
IEC standard enclosure sizes operated by Danfoss
frequency converters.
The commissioning procedure is comparable to the
existing one for asynchronous (induction) motors by
utilizing the Danfoss VVC
+
PM control strategy.
Customer advantages:
•
Free choice of motor technology (permanent
magnet or induction motor).
•
Installation and operation as know on induction
motors.
•
Manufacturer independent when selecting system
components (for example, motors).
•
Best system eciency by selecting best
components.
•
Possible retrot of existing installations.
•
Power range: 45 kW (60 hp) (200 V), 0.37–90 kW
(0.5–121 hp) (400 V), 90 kW (121 hp) (600 V) for
induction motors and 0.37–22 kW (0.5–30 hp)
(400 V) for PM motors.
Current limitations for PM motors:
•
Currently only supported up to 22 kW (30 hp).
•
LC lters are not supported with PM motors.
•
Kinetic back-up algorithm is not supported with
PM motors.
•
Support only complete AMA of the stator
resistance Rs in the system.
•
No stall detection (supported from software
version 2.80).
3.2.3 Local (Hand On) and Remote (Auto
On) Control
The frequency converter can be operated manually via the
local control panel (LCP) or remotely via analog/digital
inputs or serial bus. If allowed in parameter 0-40 [Hand on]
Key on LCP, parameter 0-44 [O/Reset] Key on LCP, and
parameter 0-42 [Auto on] Key on LCP, it is possible to start
and stop the frequency converter via LCP by pressing
[Hand On] and [O/Reset]. Alarms can be reset via the
[O/Reset] key.
Hand
On
Off
Reset
Auto
On
130BB893.10
Illustration 3.18 LCP Keys
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 27
3 3
Local reference forces the conguration mode to open-
loop, independent on the setting of
parameter 1-00 Conguration Mode.
Local reference is restored at power-down.
3.2.4 Control Structure Closed Loop
The internal controller allows the frequency converter to
become a part of the controlled system. The frequency
converter receives a feedback signal from a sensor in the
system. It then compares this feedback to a setpoint
reference value and determines the error, if any, between
these 2 signals. It then adjusts the speed of the motor to
correct this error.
For example, consider a pump application where the speed
of a pump is to be controlled to ensure a constant static
pressure in a pipe. The static pressure value is supplied to
the frequency converter as the setpoint reference. A static
pressure sensor measures the actual static pressure in the
pipe and supplies this data to the frequency converter as a
feedback signal. If the feedback signal is greater than the
setpoint reference, the frequency converter slows the
pump down to reduce the pressure. In a similar way, if the
pipe pressure is lower than the setpoint reference, the
frequency converter automatically speeds the pump up to
increase the pressure provided by the pump.
7-30 PI
Normal/Inverse
Control
PI
Reference
Feedback
Scale to
speed
P 4-10
Motor speed
direction
To motor
control
130BB894.11
S
100%
0%
-100%
100%
*[-1]
_
+
Illustration 3.19 Control Structure Closed-loop
While the default values for the closed-loop controller of
the frequency converter often provide satisfactory
performance, the control of the system can often be
optimized by adjusting parameters.
3.2.5 Feedback Conversion
In some applications, it may be useful to convert the
feedback signal. One example of this is using a pressure
signal to provide ow feedback. Since the square root of
pressure is proportional to ow, the square root of the
pressure signal yields a value proportional to the ow. See
Illustration 3.20.
130BB895.10
+
-
PI
P
P
P
Ref.
signal
Desired
ow
FB conversion
Ref.
FB
Flow
FB
signal
Flow
P 20-01
Illustration 3.20 Feedback Signal Conversion
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33
3.2.6 Reference Handling
Details for open-loop and closed-loop operation.
Illustration 3.21 Block Diagram Showing Remote Reference
The remote reference consists of:
•
Preset references.
•
External references (analog inputs and serial
communication bus references).
•
The preset relative reference.
•
Feedback-controlled setpoint.
Up to 8 preset references can be programmed in the
frequency converter. The active preset reference can be
selected using digital inputs or the serial communications
bus. The reference can also be supplied externally, most
commonly from an analog input. This external source is
selected by 1 of the 3 reference source parameters
(parameter 3-15 Reference 1 Source,
parameter 3-16 Reference 2 Source, and
parameter 3-17 Reference 3 Source). All reference resources
and the bus reference are added to produce the total
external reference. The external reference, the preset
reference, or the sum of the 2 can be selected to be the
active reference. Finally, this reference can by be scaled
using parameter 3-14 Preset Relative Reference.
The scaled reference is calculated as follows:
Reference = X + X ×
Y
100
Where X is the external reference, the preset reference or
the sum of these and Y is parameter 3-14 Preset Relative
Reference in [%].
If Y, parameter 3-14 Preset Relative Reference, is set to 0%,
the reference is not aected by the scaling.
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 29
3 3
3.2.7 Tuning the Drive Closed-loop
Controller
Once the frequency converter's closed-loop controller has
been set up, test the performance of the controller. Often,
its performance may be acceptable using the default
values of parameter 20-93 PI Proportional Gain and
parameter 20-94 PI Integral Time. However, sometimes it
may be helpful to optimize these parameter values to
provide faster system response while still controlling speed
overshoot.
3.2.8 Manual PI Adjustment
1. Start the motor.
2. Set parameter 20-93 PI Proportional Gain to 0.3
and increase it until the feedback signal begins to
oscillate. If necessary, start and stop the
frequency converter or make step changes in the
setpoint reference to attempt to cause oscillation.
3. Reduce the PI proportional gain until the
feedback signal stabilizes.
4. Reduce the proportional gain by 40–60%.
5. Set parameter 20-94 PI Integral Time to 20 s and
reduce it until the feedback signal begins to
oscillate. If necessary, start and stop the
frequency converter or make step changes in the
setpoint reference to attempt to cause oscillation.
6. Increase the PI integral time until the feedback
signal stabilizes.
7. Increase the integral time by 15–50%.
3.3
Ambient Running Conditions
The frequency converter has been designed to meet the
IEC/EN 60068-2-3 standard, EN 50178 9.4.2.2 at 50 °C
(122 °F).
The ambient temperature measured over 24 hours should
be at least 5 °C (41 °F) lower than the maximum ambient
temperature. If the frequency converter is operated at high
ambient temperature, decrease the continuous output
current.
110%
100%
90 %
80
%
70 %
60 %
50 %
40 %
30 %
20 %
10 %
0
I
out
[%]
0
2
5
10
16
40
o
C
50
o
C
45
o
C
fsw[kHz]
130BC217.10
Illustration 3.22 0.25–0.75 kW (0.34–1.0 hp), 200 V, Enclosure
Size H1, IP20
fsw [kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out [%]
16
40
45
50
5
o
C
o
C
o
C
130BC218.11
104
o
F
113
o
F
122
o
F
Illustration 3.23 0.37–1.5 kW (0.5–2.0 hp), 400 V, Enclosure
Size H1, IP20
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out[%]
16
40
45
50
5
o
C
o
C
o
C
130BC219.10
Illustration 3.24 2.2 kW (3.0 hp), 200 V, Enclosure Size H2, IP20
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33
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out[%]
16
5
130BC220.11
40
45
50
o
C
o
C
o
C
104
o
F
113
o
F
122
o
F
Illustration 3.25 2.2–4.0 kW (3.0–5.4 hp), 400 V, Enclosure Size
H2, IP20
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out[%]
16
40
45
50
5
o
C
o
C
o
C
130BC221.10
Illustration 3.26 3.7 kW (5.0 hp), 200 V, Enclosure Size H3, IP20
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110 %
I
out[%]
16
5
130BC222.11
40
45
50
o
C
o
C
o
C
104
o
F
113
o
F
122
o
F
Illustration 3.27 5.5–7.5 kW (7.4–10 hp), 400 V, Enclosure Size
H3, IP20
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out[%]
16
40
45
50
5
o
C
o
C
o
C
130BC223.10
Illustration 3.28 5.5–7.5 kW (7.4–10 hp), 200 V, Enclosure Size
H4, IP20
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out[%]
16
40
45
50
5
o
C
o
C
o
C
130BC224.10
Illustration 3.29 11–15 kW (15–20 hp), 400 V, Enclosure Size
H4, IP20
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out
[%]
16
40
45
50
5
o
C
o
C
o
C
130BC225.10
Illustration 3.30 11 kW (15 hp), 200 V, Enclosure Size H5, IP20
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 31
3 3
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out[%]
16
40
45
50
5
o
C
o
C
o
C
130BC226.10
Illustration 3.31 18.5–22 kW (25–30 hp), 400 V, Enclosure Size
H5, IP20
Iout [%]
f
sw [kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC227.10
Illustration 3.32 15–18.5 kW (20–25 hp), 200 V, Enclosure Size
H6, IP20
I
out
[%]
f
sw
[
kHz
]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC228.10
Illustration 3.33 30–37 kW (40–50 hp), 400 V, Enclosure Size
H6, IP20
I
out
[%]
f
sw
[kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC229.10
Illustration 3.34 45 kW (60 hp), 400 V, Enclosure Size H6, IP20
I
out
[%]
f
sw
[kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC230.10
Illustration 3.35 22–30 kW (30–40 hp), 600 V, Enclosure Size
H6, IP20
Iout [%]
fsw [kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC231.10
Illustration 3.36 22–30 kW (30–40 hp), 200 V, Enclosure Size
H7, IP20
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®
HVAC Basic Drive FC 101
32 Danfoss A/S © 04/2018 All rights reserved. MG18C802
33
I
out
[%]
f
sw
[kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC232.10
Illustration 3.37 55–75 kW (74–100 hp), 400 V, Enclosure Size
H7, IP20
I
out
[%]
f
sw
[kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC233.10
Illustration 3.38 45–55 kW (60–74 hp), 600 V, Enclosure Size
H7, IP20
Iout [%]
f
sw [kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC234.10
Illustration 3.39 37–45 kW (50–60 hp), 200 V, Enclosure Size
H8, IP20
I
out
[%]
f
sw
[kHz]
20 %
2 4 6 8 10 12
40 %
60 %
80 %
40
o
C
45
o
C
50
o
C
100 %
110 %
130BC235.10
Illustration 3.40 90 kW (120 hp), 400 V, Enclosure Size H8, IP20
I
out
[%]
f
sw
[kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC236.10
Illustration 3.41 75–90 kW (100–120 hp), 600 V, Enclosure Size
H8, IP20
I
out
[%]
f
sw
[kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC237.10
Illustration 3.42 2.2–3 kW (3.0–4.0 hp), 600 V, Enclosure Size
H9, IP20
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 33
3 3
I
out
[%]
f
sw
[kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC238.10
Illustration 3.43 5.5–7.5 kW (7.4–10 hp), 600 V, Enclosure Size
H9, IP20
I
out
[%]
f
sw
[kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC239.10
Illustration 3.44 11–15 kW (15–20 hp), 600 V, Enclosure Size
H10, IP20
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out
[%]
16
40
45
50
5
o
C
o
C
o
C
130BC255.10
Illustration 3.45 0.75–4.0 kW (1.0–5.4 hp), 400 V, Enclosure
Size I2, IP54
fsw[kHz]
20 10
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
110%
I
out
[%]
16
40
45
50
5
o
C
o
C
o
C
130BC256.10
Illustration 3.46 5.5–7.5 kW (7.4–10 hp), 400 V, Enclosure Size
I3, IP54
130BD012.10
o
70%
80%
90%
0
I [%]
out
60%
100%
110%
2 84
10
6
50 C
50%
40%
30%
20%
10%
0
o
40 C
12 14 16
fsw[kHz]
Illustration 3.47 11–18.5 kW (15–25 hp), 400 V, Enclosure Size
I4, IP54
Iout [%]
f
sw [kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC240.10
Illustration 3.48 22–30 kW (30–40 hp), 400 V, Enclosure Size I6,
IP54
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33
Iout [%]
f
sw [kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC241.10
Illustration 3.49 37 kW (50 hp), 400 V, Enclosure Size I6, IP54
Iout [%]
f
sw [kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC242.10
Illustration 3.50 45–55 kW (60–74 hp), 400 V, Enclosure Size I7,
IP54
Iout [%]
f
sw [kHz]
20
%
2 4 6 8 10 12
40
%
60
%
80
%
40
o
C
45
o
C
50
o
C
100
%
110
%
130BC243.10
Illustration 3.51 75–90 kW (100–120 hp), 400 V, Enclosure Size
I8, IP54
If the motor or the equipment driven by the motor - for
example, a fan - makes noise or vibrations at certain
frequencies, congure the following parameters or
parameter groups to reduce or eliminate the noise or
vibrations:
•
Parameter group 4-6* Speed Bypass.
•
Set parameter 14-03 Overmodulation to [0] O.
•
Switching pattern and switching frequency
parameter group 14-0* Inverter Switching.
•
Parameter 1-64 Resonance Dampening.
The acoustic noise from the frequency converter comes
from 3 sources:
•
DC-link coils.
•
Integral fan.
•
RFI lter choke.
Enclosure size
Level [dBA]
1)
H1 43.6
H2 50.2
H3 53.8
H4 64
H5 63.7
H6 71.5
H7 67.5 (75 kW (100 hp) 71.5 dB)
H8 73.5
H9 60
H10 62.9
I2 50.2
I3 54
I4 67.4
I6 70
I7 62
I8 65.6
Table 3.3 Typical Values Measured at a Distance of 1 m (3.28 ft)
from the Unit
1) The values are measured under the background of 35 dBA noise
and the fan running with full speed.
The frequency converter has been tested according to the
procedure based on the shown standards, Table 3.4.
The frequency converter complies with the requirements
that exist for units mounted on the walls and
oors of
production premises, and in panels bolted to walls or
oors.
IEC/EN 60068-2-6 Vibration (sinusoidal) - 1970
IEC/EN 60068-2-64 Vibration, broad-band random
Table 3.4 Standards
A frequency converter contains many mechanical and
electronic components. All are to some extent vulnerable
to environmental eects.
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 35
3 3
CAUTION
INSTALLATION ENVIRONMENTS
Do not install the frequency converter in environments
with airborne liquids, particles, or gases that may aect
or damage the electronic components. Failure to take
necessary protective measures increases the risk of
stoppages, potentially causing equipment damage and
personnel injury.
Liquids can be carried through the air and condense in the
frequency converter and may cause corrosion of
components and metal parts. Steam, oil, and salt water
may cause corrosion of components and metal parts. In
such environments, use equipment with enclosure rating
IP54. As an extra protection, coated printed circuit boards
can be ordered as an option (standard on some power
sizes).
Airborne particles such as dust may cause mechanical,
electrical, or thermal failure in the frequency converter. A
typical indicator of excessive levels of airborne particles is
dust particles around the frequency converter fan. In dusty
environments, use equipment with enclosure rating IP54 or
a cabinet for IP20/TYPE 1 equipment.
In environments with high temperatures and humidity,
corrosive gases such as sulphur, nitrogen, and chlorine
compounds cause chemical processes on the frequency
converter components.
Such chemical reactions rapidly
aect and damage the
electronic components. In such environments, mount the
equipment in a cabinet with fresh air ventilation, keeping
aggressive gases away from the frequency converter.
An extra protection in such areas is a coating of the
printed circuit boards, which can be ordered as an option.
Before installing the frequency converter, check the
ambient air for liquids, particles, and gases. This is done by
observing existing installations in this environment. Typical
indicators of harmful airborne liquids are water or oil on
metal parts, or corrosion of metal parts.
Excessive dust particle levels are often found on instal-
lation cabinets and existing electrical installations. One
indicator of aggressive airborne gases is blackening of
copper rails and cable ends on existing installations.
3.4
General Aspects of EMC
3.4.1 Overview of EMC Emissions
Frequency converters (and other electrical devices)
generate electronic or magnetic
elds that may interfere
with their environment. The electromagnetic compatibility
(EMC) of these eects depends on the power and the
harmonic characteristics of the devices.
Uncontrolled interaction between electrical devices in a
system can degrade compatibility and impair reliable
operation. Interference may take the form of mains
harmonics distortion, electrostatic discharges, rapid voltage
uctuations, or high-frequency interference. Electrical
devices generate interference along with being aected by
interference from other generated sources.
Electrical interference usually arises at frequencies in the
range 150 kHz to 30 MHz. Airborne interference from the
frequency converter system in the range 30 MHz to 1 GHz
is generated from the inverter, the motor cable, and the
motor.
Capacitive currents in the motor cable coupled with a high
dU/dt from the motor voltage generate leakage currents,
as shown in Illustration 3.52.
The use of a shielded motor cable increases the leakage
current (see Illustration 3.52) because shielded cables have
higher capacitance to ground than unshielded cables. If
the leakage current is not ltered, it causes greater
interference on the mains in the radio frequency range
below approximately 5 MHz. Since the leakage current (I
1
)
is carried back to the unit through the shield (I
3
), there is
only a small electro-magnetic eld (I
4
) from the shielded
motor cable according to Illustration 3.52.
The shield reduces the radiated interference, but increases
the low-frequency interference on the mains. Connect the
motor cable shield to the frequency converter enclosure as
well as on the motor enclosure. This is best done by using
integrated shield clamps to avoid twisted shield ends
(pigtails). Pigtails increase the shield impedance at higher
frequencies, which reduces the shield
eect and increases
the leakage current (I
4
).
If a shielded cable is used for relay, control cable, signal
interface, and brake, mount the shield on the enclosure at
both ends. In some situations, however, it is necessary to
break the shield to avoid current loops.
If the shield is to be placed on a mounting plate for the
frequency converter, the mounting plate must be made of
metal, to convey the shield currents back to the unit.
Moreover, ensure good electrical contact from the
mounting plate through the mounting screws to the
frequency converter chassis.
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When using unshielded cables, some emission
requirements are not complied with, although most
immunity requirements are observed.
To reduce the interference level from the entire system
(unit+installation), make motor and brake cables as short
as possible. Avoid placing cables with a sensitive signal
level alongside motor and brake cables. Radio interference
higher than 50 MHz (airborne) is especially generated by
the control electronics.
1
2
z
z
z
L1
L2
L3
PE
U
V
W
C
S
I
2
I
1
I
3
I
4
C
S
C
S
C
S
C
S
I
4
C
S
z
PE
3
4
5
6
175ZA062.12
1 Ground wire 2 Shield 3 AC mains supply
4 Frequency converter 5 Shielded motor cable 6 Motor
Illustration 3.52 Generation of Leakage Currents
Product Overview Design Guide
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3 3
3.4.2 Emission Requirements
The EMC product standard for frequency converters
denes 4 categories (C1, C2, C3, and C4) with specied
requirements for emission and immunity. Table 3.5 states
the denition of the 4 categories and the equivalent classi-
cation from EN 55011.
EN/IEC
61800-3
Category
Denition
Equivalent
emission class
in EN 55011
C1
Frequency converters installed in
the 1st environment (home and
oce) with a supply voltage less
than 1000 V.
Class B
C2
Frequency converters installed in
the 1st environment (home and
oce) with a supply voltage less
than 1000 V, which are neither
plug-in nor movable and are
intended to be installed and
commissioned by a professional.
Class A Group 1
C3
Frequency converters installed in
the 2nd environment (industrial)
with a supply voltage lower than
1000 V.
Class A Group 2
C4
Frequency converters installed in
the 2nd environment with a supply
voltage equal to or above 1000 V
or rated current equal to or above
400 A or intended for use in
complex systems.
No limit line.
Make an EMC
plan.
Table 3.5 Correlation between IEC 61800-3 and
EN 55011
When the generic (conducted) emission standards are
used, the frequency converters are required to comply with
the limits in Table 3.6.
Environment
Generic emission
standard
Equivalent
emission class in
EN 55011
First
environment
(home and
oce)
EN/IEC 61000-6-3 Emission
standard for residential,
commercial and light
industrial environments.
Class B
Second
environment
(industrial
environment)
EN/IEC 61000-6-4 Emission
standard for industrial
environments.
Class A Group 1
Table 3.6 Correlation between Generic Emission Standards and EN 55011
Product Overview
VLT
®
HVAC Basic Drive FC 101
38 Danfoss A/S © 04/2018 All rights reserved. MG18C802
33
3.4.3 EMC Emission Test Results
The following test results have been obtained using a system with a frequency converter, a shielded control cable, a control
box with potentiometer, and a shielded motor cable.
RFI lter
type
Conduct emission. Maximum shielded cable length [m (ft)] Radiated emission
Industrial environment
EN 55011
Class A Group 2
Industrial environment
Class A Group 1
Industrial environment
Class B
Housing, trades and
light industries
Class A Group 1
Industrial environment
Class B
Housing, trades and
light industries
EN/IEC
61800-3
Category C3
Second environment
Industrial
Category C2
First environment
Home and oce
Category C1
First environment
Home and oce
Category C2
First environment
Home and oce
Category C1
First environment
Home and oce
Without
external
lter
With
external
lter
Without
external
lter
With
external
lter
Without
external
lter
With
external
lter
Without
external
lter
With
external
lter
Without
external
lter
With
external
lter
H4 RFI lter (EN55011 A1, EN/IEC61800-3 C2)
0.25–11 kW
(0.34–15 hp)
3x200–240 V
IP20
– – 25 (82) 50 (164) – 20 (66) Yes Yes – No
0.37–22 kW
(0.5–30 hp)
3x380–480 V
IP20
– – 25 (82) 50 (164) – 20 (66) Yes Yes – No
H2 RFI lter (EN 55011 A2, EN/IEC 61800-3 C3)
15–45 kW
(20–60 hp)
3x200–240 V
IP20
25 (82) – – – – – No – No –
30–90 kW
(40–120 hp)
3x380–480 V
IP20
25 (82) – – – – – No – No –
0.75–18.5 kW
(1–25 hp)
3x380–480 V
IP54
25 (82) – – – – – Yes – – –
22–90 kW
(30–120 hp)
3x380–480 V
IP54
25 (82) – – – – – No – No –
H3 RFI lter (EN55011 A1/B, EN/IEC 61800-3 C2/C1)
15–45 kW
(20–60 hp)
3x200–240 V
IP20
– – 50 (164) – 20 (66) – Yes – No –
30–90 kW
(40–120 hp)
3x380–480 V
IP20
– – 50 (164) – 20 (66) – Yes – No –
0.75–18.5 kW
(1–25 hp)
3x380–480 V
IP54
– – 25 (82) – 10 (33) – Yes – – –
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 39
3 3
RFI lter
type
Conduct emission. Maximum shielded cable length [m (ft)] Radiated emission
Industrial environment
22–90 kW
(30–120 hp)
3x380–480 V
IP54
– – 25 (82) – 10 (33) – Yes – No –
Table 3.7 EMC Emission Test Results
Product Overview
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®
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3.4.4 Overview of Harmonics Emission
A frequency converter takes up a non-sinusoidal current
from mains, which increases the input current I
RMS
. A non-
sinusoidal current is transformed with a Fourier analysis
and split into sine-wave currents with dierent frequencies,
that is, dierent harmonic currents I
n
with 50 Hz basic
frequency:
I
1
I
5
I
7
Hz 50 250 350
Table 3.8 Harmonic Currents
The harmonics do not aect the power consumption
directly, but increase the heat losses in the installation
(transformer, cables). So, in plants with a high percentage
of rectier load, maintain harmonic currents at a low level
to avoid overload of the transformer and high temperature
in the cables.
175HA034.10
Illustration 3.53 DC-link Coils
NOTICE
Some of the harmonic currents might disturb communi-
cation equipment connected to the same transformer or
cause resonance with power factor correction batteries.
To ensure low harmonic currents, the frequency converter
is equipped with DC-link coils as standard. This normally
reduces the input current I
RMS
by 40%.
The voltage distortion on the mains supply voltage
depends on the size of the harmonic currents multiplied
by the mains impedance for the frequency in question. The
total voltage distortion THDv is calculated based on the
individual voltage harmonics using this formula:
THD
% = U
2
5
+ U
2
7
+ ... + U
2
N
(U
N
% of U)
3.4.5 Harmonics Emission Requirements
Equipment connected to the public supply network
Options Denition
1
IEC/EN 61000-3-2 Class A for 3-phase balanced
equipment (for professional equipment only up to
1 kW (1.3 hp) total power).
2
IEC/EN 61000-3-12 Equipment 16–75 A and profes-
sional equipment as from 1 kW (1.3 hp) up to 16 A
phase current.
Table 3.9 Connected Equipment
3.4.6 Harmonics Test Results (Emission)
Power sizes up to PK75 in T4 and P3K7 in T2 complies with
IEC/EN 61000-3-2 Class A. Power sizes from P1K1 and up to
P18K in T2 and up to P90K in T4 complies with IEC/EN
61000-3-12, Table 4.
Individual harmonic current I
n
/I
1
(%)
I
5
I
7
I
11
I
13
Actual 0.25–11
kW (0.34–15 hp),
IP20, 200 V
(typical)
32.6 16.6 8.0 6.0
Limit for R
sce
≥120
40 25 15 10
Harmonic current distortion factor (%)
THDi PWHD
Actual 0.25–11
kW (0.34–15 hp),
200 V (typical)
39 41.4
Limit for R
sce
≥120
48 46
Table 3.10 Harmonic Current 0.25–11 kW (0.34–15 hp), 200 V
Individual harmonic current I
n
/I
1
(%)
I
5
I
7
I
11
I
13
Actual 0.37–22
kW (0.5–30 hp),
IP20, 380–480 V
(typical)
36.7 20.8 7.6 6.4
Limit for R
sce
≥120
40 25 15 10
Harmonic current distortion factor (%)
THDi PWHD
Actual 0.37–22
kW (0.5–30 hp),
380–480 V
(typical)
44.4 40.8
Limit for R
sce
≥120
48 46
Table 3.11 Harmonic Current 0.37–22 kW (0.5–30 hp), 380-480 V
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 41
3 3
Individual harmonic current I
n
/I
1
(%)
I
5
I
7
I
11
I
13
Actual 30–90 kW
(40–120 hp),
IP20, 380–480 V
(typical)
36.7 13.8 6.9 4.2
Limit for R
sce
≥120
40 25 15 10
Harmonic current distortion factor (%)
THDi PWHD
Actual 30–90 kW
(40–120 hp), 380–
480 V (typical)
40.6 28.8
Limit for R
sce
≥120
48 46
Table 3.12 Harmonic Current 30–90 kW (40–120 hp), 380–480 V
Individual harmonic current I
n
/I
1
(%)
I
5
I
7
I
11
I
13
Actual 2.2–15 kW
(3.0–20 hp), IP20,
525–600 V
(typical)
48 25 7 5
Harmonic current distortion factor (%)
THDi PWHD
Actual 2.2–15 kW
(3.0–20 hp), 525–
600 V (typical)
55 27
Table 3.13 Harmonic Current 2.2–15 kW (3.0–20 hp), 525–600 V
Individual harmonic current I
n
/I
1
(%)
I
5
I
7
I
11
I
13
Actual 18.5–90
kW (25–120 hp),
IP20, 525–600 V
(typical)
48.8 24.7 6.3 5
Harmonic current distortion factor (%)
THDi PWHD
Actual 18.5–90
kW (25–120 hp),
525–600 V
(typical)
55.7 25.3
Table 3.14 Harmonic Current 18.5–90 kW (25–120 hp), 525–600 V
Individual harmonic current I
n
/I
1
(%)
I
5
I
7
I
11
I
13
Actual 22–90 kW
(30–120 hp),
IP54, 400 V
(typical)
36.3 14 7 4.3
Limit for R
sce
≥120
40 25 15 10
Harmonic current distortion factor (%)
THDi PWHD
Actual 22–90 kW
(30–120 hp), IP54
400 V (typical)
40.1 27.1
Limit for R
sce
≥120
48 46
Table 3.15 Harmonic Current 22–90 kW (30–120 hp), 400 V
Individual harmonic current I
n
/I
1
(%)
I
5
I
7
I
11
I
13
Actual 0.75–18.5
kW (1.0–25 hp),
IP54, 380-480 V
(typical)
36.7 20.8 7.6 6.4
Limit for R
sce
≥120
40 25 15 10
Harmonic current distortion factor (%)
THDi PWHD
Actual 0.75–18.5
kW (1.0–25 hp),
IP54, 380–480 V
(typical)
44.4 40.8
Limit for R
sce
≥120
48 46
Table 3.16 Harmonic Current 0.75–18.5 kW (1.0–25 hp), 380–480 V
Individual harmonic current I
n
/I
1
(%)
I
5
I
7
I
11
I
13
Actual 15–45 kW
(20–60 hp), IP20,
200 V (typical)
26.7 9.7 7.7 5
Limit for R
sce
≥120
40 25 15 10
Harmonic current distortion factor (%)
THDi PWHD
Actual 15–45 kW
(20–60 hp), 200 V
(typical)
30.3 27.6
Limit for R
sce
≥120
48 46
Table 3.17 Harmonic Current 15–45 kW (20–60 hp), 200 V
Provided that the short-circuit power of the supply S
sc
is
greater than or equal to:
S
SC
=
3 × R
SCE
× U
mains
× I
equ
= 3 × 120 × 400 × I
equ
at the interface point between the user’s supply and the
public system (R
sce
).
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®
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It is the responsibility of the installer or user of the
equipment to ensure, by consultation with the distribution
network operator if necessary, that the equipment is
connected only to a supply with a short-circuit power S
sc
greater than or equal to specied above.
Other power sizes can be connected to the public supply
network by consultation with the distribution network
operator.
Compliance with various system level guidelines:
The harmonic current data in Table 3.10 to Table 3.17 are
given in accordance with IEC/EN 61000-3-12 with reference
to the Power Drive Systems product standard. They may be
used as the basis for calculation of the harmonic currents'
inuence on the power supply system and for the
documentation of compliance with relevant regional
guidelines: IEEE 519 -1992; G5/4.
3.4.7 Immunity Requirements
The immunity requirements for frequency converters
depend on the environment where they are installed. The
requirements for the industrial environment are higher
than the requirements for the home and
oce
environment. All Danfoss frequency converters comply
with the requirements for the industrial environment and
therefore comply also with the lower requirements for
home and oce environment with a large safety margin.
3.5
Galvanic Isolation (PELV)
PELV oers protection through extra low voltage.
Protection against electric shock is ensured when the
electrical supply is of the PELV type and the installation is
made as described in local/national regulations on PELV
supplies.
All control terminals and relay terminals 01-03/04-06
comply with PELV (protective extra low voltage) (does not
apply to grounded delta leg above 440 V).
Galvanic (ensured) isolation is obtained by
fullling
requirements for higher isolation and by providing the
relevant creepage/clearance distances. These requirements
are described in the EN 61800-5-1 standard.
The components that make up the electrical isolation, as
described, also comply with the requirements for higher
isolation and the relevant test as described in EN
61800-5-1.
The PELV galvanic isolation can be shown in
Illustration 3.55.
To maintain PELV, all connections made to the control
terminals must be PELV, for example, thermistors must be
reinforced/double insulated.
0.25–22 kW (0.34–30 hp)
SMPS
130BB896.10
1
2
3
a
M
1 Supply (SMPS)
2 Optocouplers, communication between AOC and BOC
3 Custom relays
a Control card terminals
Illustration 3.54 Galvanic Isolation
30–90 kW (40–120 hp)
130BB901.10
1
3
24
5
a
M
1 Supply (SMPS) including signal isolation of UDC, indicating
the intermediate current voltage
2 Gate drive that runs the IGBTs (trigger transformers/opto-
couplers)
3 Current transducers
4 Internal soft-charge, RFI, and temperature measurement
circuits
5 Custom relays
a Control card terminals
Illustration 3.55 Galvanic Isolation
The functional galvanic isolation (see Illustration 3.54) is for
the RS485 standard bus interface.
CAUTION
INSTALLATION AT HIGH ALTITUDE
At altitudes above 2000 m (6500 ft), contact Danfoss
regarding PELV.
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 43
3 3
3.6 Earth Leakage Current
WARNING
DISCHARGE TIME
Touching the electrical parts could be fatal - even after
the equipment has been disconnected from mains.
Also make sure that other voltage inputs have been
disconnected, such as load sharing (linkage of DC-link),
and the motor connection for kinetic back-up.
Before touching any electrical parts, wait at least the
amount of time indicated in Table 2.1.
Shorter time is allowed only if indicated on the
nameplate for the specic unit.
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
frequency converter properly can result in death or
serious injury.
•
Ensure the correct grounding of the equipment
by a certied electrical installer.
WARNING
RESIDUAL CURRENT DEVICE PROTECTION
This product can cause a DC current in the protective
conductor. Where a residual current device (RCD) is used
for protection in case of direct or indirect contact, only
an RCD of Type B is allowed on the supply side of this
product. Otherwise, apply another protective measure,
such as separation from the environment by double or
reinforced insulation, or isolation from the supply system
by a transformer. See also application note Protection
against Electrical Hazards.
Protective grounding of the frequency converter and the
use of RCDs must always follow national and local
regulations.
3.7 Extreme Running Conditions
Short circuit (motor phase-phase)
Current measurement in each of the 3 motor phases or in
the DC-link, protects the frequency converter against short
circuits. A short circuit between 2 output phases causes an
overcurrent in the inverter. The inverter is turned o
individually when the short circuit current exceeds the
allowed value (alarm 16, Trip Lock).
For information about protecting the frequency converter
against a short circuit at the load sharing and brake
outputs, see chapter 8.3.1 Fuses and Circuit Breakers.
Switching on the output
Switching on the output between the motor and the
frequency converter is allowed. The frequency converter is
not damaged in any way by switching on the output.
However, fault messages may appear.
Motor-generated overvoltage
The voltage in the DC link is increased when the motor
acts as a generator. This occurs in following cases:
•
The load drives the motor (at constant output
frequency from the frequency converter), that is
the load generates energy.
•
During deceleration (ramp-down) if the inertia
moment is high, the friction is low, and the ramp-
down time is too short for the energy to be
dissipated as a loss in the frequency converter,
the motor, and the installation.
•
Incorrect slip compensation setting
(parameter 1-62 Slip Compensation) may cause
higher DC-link voltage.
The control unit may attempt to correct the ramp if
parameter 2-17 Over-voltage Control is enabled.
The frequency converter turns o to protect the transistors
and the DC-link capacitors when a certain voltage level is
reached.
Mains drop-out
During a mains dropout, the frequency converter keeps
running until the DC-link voltage drops below the
minimum stop level, which is typically 15% below the
frequency converter's lowest rated supply voltage. The
mains voltage before the drop-out and the motor load
determines how long it takes for the frequency converter
to coast.
3.7.1 Motor Thermal Protection (ETR)
Danfoss uses ETR to protect the motor from being
overheated. It is an electronic feature that simulates a
bimetal relay based on internal measurements. The charac-
teristic is shown in Illustration 3.56.
1.21.0 1.4
30
10
20
100
60
40
50
1.81.6 2.0
2000
500
200
400
300
1000
600
t [s]
175ZA052.12
f
OUT
= 2 x f
M,N
f
OUT
= 0.2 x f
M,N
f
OUT
= 1 x f
M,N
(par. 1-23)
I
MN
(par. 1-24)
I
M
Illustration 3.56 Motor Thermal Protection Characteristic
Product Overview
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®
HVAC Basic Drive FC 101
44 Danfoss A/S © 04/2018 All rights reserved. MG18C802
33
The X-axis shows the ratio between I
motor
and I
motor
nominal. The Y-axis shows the time in seconds before the
ETR cuts o and trips the frequency converter. The curves
show the characteristic nominal speed at twice the
nominal speed and at 0.2x the nominal speed.
It is clear that at lower speed the ETR cuts o at lower
heat due to less cooling of the motor. In that way, the
motor is protected from being overheated even at low
speed. The ETR feature calculates the motor temperature
based on actual current and speed.
3.7.2 Thermistor Inputs
The thermistor cutout value is >3 kΩ.
Integrate a thermistor (PTC sensor) in the motor for
winding protection.
Motor protection can be implemented using a range of
techniques:
•
PTC sensor in motor windings.
•
Mechanical thermal switch (Klixon type).
•
Electronic thermal relay (ETR).
1330
550
250
-20 °C
175HA183.11
4000
3000
R
(Ω)
nominal
nominal -5 °C nominal +5 °C
[°C]
Illustration 3.57 Trip due to High Motor Temperature
Example with digital input and 10 V power supply
The frequency converter trips when the motor temperature
is too high.
Parameter set-up:
Set parameter 1-90 Motor Thermal Protection to [2]
Thermistor Trip.
Set parameter 1-93 Thermistor Source to [6] Digital Input 29.
R
OFF
ON
<800 Ω >2.9 kΩ
18
19
12 20 55
27 29 42 45 50 53 54
DIGI IN
DIGI IN
DIGI IN
DIGI IN
61 68 69
N
P
COMM. GND
+24V
0/4-20mA A OUT / DIG OUT 0/4-20mA A OUT / DIG OUT
COM A IN
COM DIG IN
10V/20mA IN
10V/20mA IN
10V OUT
BUS TER.
OFF ON
130BB898.10
Illustration 3.58 Digital Input/10 V Power Supply
Example with analog input and 10 V power supply
The frequency converter trips when the motor temperature
is too high.
Parameter set-up:
Set parameter 1-90 Motor Thermal Protection to [2]
Thermistor Trip.
Set parameter 1-93 Thermistor Source to [1] Analog Input 53.
Product Overview Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 45
3 3
NOTICE
Do not set Analog Input 54 as reference source.
18
19
12 20 55
27 29 42 45 50 53 54
DIGI IN
DIGI IN
DIGI IN
DIGI IN
61 68 69
N
P
COMM. GND
+24V
0/4-20mA A OUT / DIG OUT 0/4-20mA A OUT / DIG OUT
COM A IN
COM DIG IN
10V/20mA IN
10V/20mA IN
10V OUT
BUS TER.
OFF ON
130BB897.10
R
<3.0 k Ω
>2.9k Ω
OFF
ON
Illustration 3.59 Analog Input/10 V Power Supply
Input
Supply voltage
[V]
Threshold
cutout values [Ω]
Digital 10
<800⇒2.9 k
Analog 10
<800⇒2.9 k
Table 3.18 Supply Voltage
NOTICE
Make sure that the selected supply voltage follows the
specication of the used thermistor element.
ETR is activated in parameter 1-90 Motor Thermal Protection.
Product Overview
VLT
®
HVAC Basic Drive FC 101
46 Danfoss A/S © 04/2018 All rights reserved. MG18C802
33
4 Selection and Ordering
4.1 Type Code
A type code denes a specic conguration of the VLT
®
HVAC Basic Drive FC 101 frequency converter. Use Illustration 4.1 to
create a type code string for the desired conguration.
F C - P T H
130BB899.10
X S A B CX X X X
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 302221 23 272524 26 28 29 31 373635343332 38 39
X0 D
1
1
X
X
X
X X X
X X X
Illustration 4.1 Type Code
Description Position Possible choice
Product group & FC series 1–6 FC 101
Power rating 7–10 0.25–90 kW (0.34–120 hp) (PK25-P90K)
Number of phases 11 3 phases (T)
Mains voltage 11–12
T2: 200-240 V AC
T4: 380-480 V AC
T6: 525-600 V AC
Enclosure 13–15
E20: IP20/chassis
P20: IP20/chassis with back plate
E5A: IP54
P5A: IP54 with back plate
RFI lter 16–17
H1: RFI lter class A1/B
H2: RFI lter class A2
H3: RFI lter class A1/B (reduced cable length)
H4: RFI lter class A1
Brake 18 X: No brake chopper included
Display 19
A: Alpha numeric local control panel
X: No local control panel
Coating PCB 20
X: No coated PCB
C: Coated PCB
Mains option 21 X: No mains option
Adaptation 22 X: No adaptation
Adaptation 23 X: No adaptation
Software release 24–27 SXXXX: Latest release - standard software
Software language 28 X: Standard
A options 29–30 AX: No A options
B options 31–32 BX: No B options
C0 options MCO 33–34 CX: No C options
C1 options 35 X: No C1 options
C option software 36–37 XX: No options
D options 38–39 DX: No D0 options
Table 4.1 Type Code Description
Selection and Ordering Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 47
4 4
4.2 Options and Accessories
4.2.1 Local Control Panel (LCP)
Ordering number Description
132B0200 LCP for all IP20 units
Table 4.2 Ordering Number of LCP
Enclosure IP55 front-mounted
Maximum cable length to unit 3 m (10 ft)
Communication standard RS485
Table 4.3 Technical Data of LCP
4.2.2 Mounting of LCP in Panel Front
Step 1
Fit gasket on LCP.
130BB775.12
Status
Main
Menu
Quick
Menu
Menu
B
a
c
k
Com.
Status
Main
Menu
Quick
Menu
Hand
On
OK
Menu
O
Reset
Auto
On
Alarm
Warn.
On
Com.
Alarm
Warn.
On
B
a
c
k
Hand
OK
O
Reset
Auto
On On
Illustration 4.2 Fit Gasket
Step 2
Place LCP on panel, see dimensions of hole on
Illustration 4.3.
130BB776.11
R1.5 +_ 0.5
62.5 +_ 0.2
86 +_ 0.2
1
2
3
4
Status
Main
Menu
Quick
Menu
Menu
Com.
Alarm
Warn.
On
Hand
On
OK
O
Reset
Auto
On
B
a
c
k
1 Panel cut out. Panel thickness 1–3 mm (0.04–0.12 in)
2 Panel
3 Gasket
4 LCP
Illustration 4.3 Place LCP on Panel (Front-mounted)
Selection and Ordering
VLT
®
HVAC Basic Drive FC 101
48 Danfoss A/S © 04/2018 All rights reserved. MG18C802
44
Step 3
Place bracket on back of the LCP, then slide down.
Tighten screws and connect cable female side to LCP.
130BB777.10
Illustration 4.4 Place Bracket on LCP
Step 4
Connect cable to frequency converter.
130BB778.10
Illustration 4.5 Connect Cable
NOTICE
Use the provided thread-cutting screws to fasten the
connector to the frequency converter. The tightening
torque is 1.3 Nm (11.5 in-lb).
4.2.3 IP21/NEMA Type 1 Enclosure Kit
IP21/NEMA Type 1 is an optional enclosure element
available for IP20 units.
If the enclosure kit is used, an IP20 unit is upgraded to
comply with enclosure IP21/NEMA Type 1.
130BB902.12
A
B
C
OK
Alarm
Warn.
On
B
a
c
k
Hand
On
Reset
Auto
On
Status
Quick
Menu
Main
Menu
Illustration 4.6 H1–H5 (See Data in Table 4.4)
Selection and Ordering Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 49
4 4
130BB903.10
Illustration 4.7 Dimensions (See Data in Table 4.4)
Frame
IP class
Power
Height
[mm (in)] A
Width
[mm (in)] B
Depth
[mm (in)] C
IP21 kit
ordering
number
NEMA Type
1 kit
ordering
number
3x200–240 V
[kW (hp)]
3x380–480 V
[kW (hp)]
3x525–600 V
[kW (hp)]
H1 IP20
0.25–1.5
(0.34–2.0)
0.37–1.5
(0.5–2.0)
– 293 (11.5) 81 (3.2) 173 (6.8) 132B0212 132B0222
H2 IP20 2.2 (3.0)
2.2-4.0
(3.0–5.4)
– 322 (12.7) 96 (3.8) 195 (7.7) 132B0213 132B0223
H3 IP20 3.7 (5.0)
5.5-7.5
(7.4–10)
– 346 (13.6) 106 (4.2) 210 (8.3) 132B0214 132B0224
H4 IP20
5.5-7.5
(7.4–10)
11–15
(15–20)
– 374 (14.7) 141 (5.6) 245 (9.6) 132B0215 132B0225
H5 IP20 11 (15)
18.5–22
(25–30)
– 418 (16.5) 161 (6.3) 260 (10.2) 132B0216 132B0226
H6 IP20
15–18.5
(20–25)
30–45
(40–60)
18.5–30
(25–40)
663 (26.1) 260 (10.2) 242 (9.5) 132B0217 132B0217
H7 IP20
22–30
(30–40)
55–75
(74–100)
37–55
(50–74)
807 (31.8) 329 (13.0) 335 (13.2) 132B0218 132B0218
H8 IP20
37–45
(50–60)
90 (120)
75–90
(100–120)
943 (37.1) 390 (15.3) 335 (13.2) 132B0219 132B0219
H9 IP20 – –
2.2–7.5
(3.0–10)
372 (14.6) 130 (5.1) 205 (8.1) 132B0220 132B0220
H10 IP20 – –
11–15
(15–20)
475 (18.7) 165 (6.5) 249 (9.8) 132B0221 132B0221
Table 4.4 Enclosure Kit Specications
Selection and Ordering
VLT
®
HVAC Basic Drive FC 101
50 Danfoss A/S © 04/2018 All rights reserved. MG18C802
44
4.2.4 Decoupling Plate
Use the decoupling plate for EMC-correct installation.
Illustration 4.8 shows the decoupling plate on an H3 enclosure.
130BB793.10
99 99
Illustration 4.8 Decoupling Plate
Power [kW(hp)] Decoupling plate
ordering numbers
Frame IP class 3x200–240 V 3x380–480 V 3x525–600 V
H1 IP20 0.25–1.5 (0.33–2.0) 0.37–1.5 (0.5–2.0) – 132B0202
H2 IP20 2.2 (3.0) 2.2–4 (3.0–5.4) – 132B0202
H3 IP20 3.7 (5.0) 5.5–7.5 (7.5–10) – 132B0204
H4 IP20 5.5–7.5 (7.5–10) 11–15 (15–20) – 132B0205
H5 IP20 11 (15) 18.5–22 (25–30) – 130B0205
H6 IP20 15–18.5 (20–25) 30 (40) 18.5–30 (25–40) 132B0207
H6 IP20 – 37–45 (50–60) – 132B0242
H7 IP20 22–30 (30–40) 55 (75) 37–55 (50–75) 132B0208
H7 IP20 – 75 (100) – 132B0243
H8 IP20 37-45 (50–60) 90 (125) 75–90 (100–125) 132B0209
Table 4.5 Decoupling Plate Specications
NOTICE
For enclosure sizes H9 and H10, the decoupling plates are included in the accessory bag.
4.3 Ordering Numbers
4.3.1 Options and Accessories
Enclosure
size
Mains
voltage
H1
[kW (hp)]
H2
[kW (hp)]
H3
[kW (hp)]
H4
[kW (hp)]
H5
[kW (hp)]
H6
[kW (hp)]
H7
[kW (hp)]
H8
[kW (hp)]
T2 (200–
240 V AC)
0.25–1.5
(0.33–2.0)
2.2 (3.0) 3.7 (5.0)
5.5–7.5
(7.5–10)
11 (15)
15–18.5
(20–25)
–
22–30
(30–40)
–
37–45
(50–60)
T4 (380–
480 V AC)
0.37–1.5
(0.5–2.0)
2.2–4.0
(3.0–5.4)
5.5–7.5
(7.5–10)
11–15
(15–20)
18.5–22
(25–30)
30 (40)
37–45
(50–60)
55 (75) 75 (100) 90 (125)
T6 (525–
600 V AC)
– – – – –
18.5–30
(25–40)
–
37–55
(50–75)
–
75–90
(100–125)
Description
LCP
1)
132B0200
Selection and Ordering Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 51
4 4
Enclosure
size
Mains
voltage
H1
[kW (hp)]
H2
[kW (hp)]
H3
[kW (hp)]
H4
[kW (hp)]
H5
[kW (hp)]
H6
[kW (hp)]
H7
[kW (hp)]
H8
[kW (hp)]
LCP panel
mounting kit
IP55
including
3 m (9.8 ft)
cable
132B0201
LCP 31 to RJ
45 converter
kit
132B0203
LCP panel
mounting kit
IP55 without
3 m (9.8 ft)
cable
132B0206
Decoupling
plate
132B0202 132B0202 132B0204 132B0205 132B0205 132B0207 132B0242 132B0208 132B0243 132B0209
IP21 option 132B0212 132B0213 132B0214 132B0215 132B0216 132B0217 132B0218 132B0219
NEMA Type 1
Kit
132B0222 132B0223 132B0224 132B0225 132B0226 132B0217 132B0218 132B0219
Table 4.6 Options and Accessories
1) For IP20 units, LCP is ordered separately. For IP54 units, LCP is included in the standard
conguration and mounted on the frequency converter.
4.3.2 Harmonic Filters
3x380–480 V 50 Hz
Power
[kW
(hp)]
Frequency
converter
input
current
continuous
[A]
Default
switching
frequency
[kHz]
THDi
level
[%]
Order
number
lter IP00
Code
number
lter IP20
22
(30)
41.5 4 4 130B1397 130B1239
30
(40)
57 4 3 130B1398 130B1240
37
(50)
70 4 3 130B1442 130B1247
45
(60)
84 3 3 130B1442 130B1247
55
(74)
103 3 5 130B1444 130B1249
75
(100)
140 3 4 130B1445 130B1250
90
(120)
176 3 4 130B1445 130B1250
Table 4.7 AHF Filters (5% Current Distortion)
3x380–480 V 50 Hz
Power
[kW
(hp)]
Frequency
converter
input
current
continuous
[A]
Default
switching
frequency
[kHz]
THDi
level
[%]
Order
number
lter IP00
Code
number
lter IP20
22
(30)
41.5 4 6 130B1274 130B1111
30
(40)
57 4 6 130B1275 130B1176
37
(50)
70 4 9 130B1291 130B1201
45
(60)
84 3 9 130B1291 130B1201
55
(74)
103 3 9 130B1292 130B1204
75
(100)
140 3 8 130B1294 130B1213
90
(120)
176 3 8 130B1294 130B1213
Table 4.8 AHF Filters (10% Current Distortion)
Selection and Ordering
VLT
®
HVAC Basic Drive FC 101
52 Danfoss A/S © 04/2018 All rights reserved. MG18C802
44
3x440–480 V 60 Hz
Power
[kW
(hp)]
Frequency
converter
input
current
Continuous
[A]
Default
switching
frequency
[kHz]
THDi
level
[%]
Order
number
lter IP00
Code
number
lter IP20
22
(30)
34.6 4 3 130B1792 130B1757
30
(40)
49 4 3 130B1793 130B1758
37
(50)
61 4 3 130B1794 130B1759
45
(60)
73 3 4 130B1795 130B1760
55
(74)
89 3 4 130B1796 130B1761
75
(100)
121 3 5 130B1797 130B1762
90
(120)
143 3 5 130B1798 130B1763
Table 4.9 AHF Filters (5% Current Distortion)
3x440–480 V 60 Hz
Power
[kW
(hp)]
Frequency
converter
input
current
continuous
[A]
Default
switching
frequency
[kHz]
THDi
level
[%]
Order
number
lter IP00
Code
number
lter IP20
22
(30)
34.6 4 6 130B1775 130B1487
30
(40)
49 4 8 130B1776 130B1488
37
(50)
61 4 7 130B1777 130B1491
45
(60)
73 3 9 130B1778 130B1492
55
(74)
89 3 8 130B1779 130B1493
75
(100)
121 3 9 130B1780 130B1494
90
(120)
143 3 10 130B1781 130B1495
Table 4.10 AHF Filters (10% Current Distortion)
Selection and Ordering Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 53
4 4
4.3.3 External RFI Filter
With external lters listed in Table 4.11, the maximum shielded cable length of 50 m (164 ft) according to EN/IEC 61800-3 C2
(EN 55011 A1), or 20 m (65.6 ft) according to EN/IEC 61800-3 C1(EN 55011 B) can be achieved.
Power [kW (hp)]
Size 380–480 V
Type A B C D E F G H I J K L1
Torque
[Nm (in-lb)]
Weight [kg (lb)] Ordering Number
0.37–2.2
(0.5–3.0)
FN3258-7-45 190 40 70 160 180 20 4.5 1 10.6 M5 20 31
0.7–0.8
(6.2–7.1)
0.5
(1.1)
132B0244
3.0–7.5
(4.0–10)
FN3258-16-45 250 45 70 220 235 25 4.5 1 10.6 M5 22.5 31
0.7–0.8
(6.2–7.1)
0.8
(1.8)
132B0245
11–15
(15–20)
FN3258-30-47 270 50 85 240 255 30 5.4 1 10.6 M5 25 40
1.9–2.2
(16.8–19.5)
1.2
(2.6)
132B0246
18.5–22
(25–30)
FN3258-42-47 310 50 85 280 295 30 5.4 1 10.6 M5 25 40
1.9–2.2
(16.8–19.5)
1.4
(3.1)
132B0247
Table 4.11 RFI Filters - Details
Illustration 4.9 RFI Filter - Dimensions
Selection and Ordering
VLT
®
HVAC Basic Drive FC 101
54 Danfoss A/S © 04/2018 All rights reserved. MG18C802
44
5 Installation
5.1 Electrical Installation
L1
L2
L3
3-phase
power
input
PE
PE
+10 V DC
0-10 V DC-
0-10 V DC-
50 (+10 V OUT)
54 (A IN)
53 (A IN)
55 (COM A IN/OUT)
0/4-20 mA
0/4-20 mA
42 0/4-20 mA A OUT / D OUT
45 0/4-20 mA A OUT / D OUT
18 (D IN)
19 (D IN)
27 (D IN/OUT)
29 (D IN/OUT)
12 (+24 V OUT)
24 V (NPN)
20 (COM D IN)
O V (PNP)
24 V (NPN)
O V (PNP)
24 V (NPN)
O V (PNP)
24 V (NPN)
O V (PNP)
Bus ter.
Bus ter.
RS485
Interface
RS485
(N RS485) 69
(P RS485) 68
(Com RS485 ) 61
(PNP)-Source
(NPN)-Sink
ON=Terminated
OFF=Unterminated
ON
1 2
240 V AC 3 A
Not present on all power sizes
Do not connect shield to 61
01
02
03
relay 1
relay 2
UDC+
UDC-
Motor
U
V
W
130BD467.12
06
05
04
240 V AC 3 A
Illustration 5.1 Basic Wiring Schematic Drawing
NOTICE
There is no access to UDC- and UDC+ on the following units:
•
IP20, 380–480 V, 30–90 kW (40–125 hp)
•
IP20, 200–240 V, 15–45 kW (20–60 hp)
•
IP20, 525–600 V, 2.2–90 kW (3.0–125 hp)
•
IP54, 380–480 V, 22–90 kW (30–125 hp)
Installation Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 55
5 5
All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper
conductors are required. 75 °C (167 °F) is recommended.
Power [kW (hp)] Torque [Nm (in-lb)]
Enclosure
size
IP class 3x200–240 V 3x380–480 V Mains Motor
DC
connection
Control
terminals
Ground Relay
H1 IP20
0.25–1.5
(0.33–2.0)
0.37–1.5
(0.5–2.0)
0.8 (7.0) 0.8 (7.0) 0.8 (7.0) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0)
H2 IP20 2.2 (3.0) 2.2–4.0 (3.0–5.0) 0.8 (7.0) 0.8 (7.0) 0.8 (7.0) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0)
H3 IP20 3.7 (5.0) 5.5–7.5 (7.5–10) 0.8 (7.0) 0.8 (7.0) 0.8 (7.0) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0)
H4 IP20 5.5–7.5 (7.5–10) 11–15 (15–20) 1.2 (11) 1.2 (11) 1.2 (11) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0)
H5 IP20 11 (15) 18.5–22 (25–30) 1.2 (11) 1.2 (11) 1.2 (11) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0)
H6 IP20 15–18.5 (20–25) 30–45 (40–60) 4.5 (40) 4.5 (40) – 0.5 (4.0) 3 (27) 0.5 (4.0)
H7 IP20 22–30 (30–40) 55 (70) 10 (89) 10 (89) – 0.5 (4.0) 3 (27) 0.5 (4.0)
H7 IP20 – 75 (100) 14 (124) 14 (124) – 0.5 (4.0) 3 (27) 0.5 (4.0)
H8 IP20 37–45 (50–60) 90 (125)
24 (212)
1)
24 (212)
1)
– 0.5 (4.0) 3 (27) 0.5 (4.0)
Table 5.1 Tightening Torques for Enclosure Sizes H1–H8, 3x200–240 V and 3x380–480 V
Power [kW (hp)] Torque [Nm (in-lb)]
Enclosure
size
IP class 3x380–480 V Mains Motor
DC
connection
Control
terminals
Ground Relay
I2 IP54
0.75–4.0
(1.0–5.0)
0.8 (7.0) 0.8 (7.0) 0.8 (7.0) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0)
I3 IP54 5.5–7.5 (7.5–10) 0.8 (7.0) 0.8 (7.0) 0.8 (7.0) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0)
I4 IP54 11–18.5 (15–25) 1.4 (12) 0.8 (7.0) 0.8 (7.0) 0.5 (4.0) 0.8 (7.0) 0.5 (4.0)
I6 IP54 22–37 (30–50) 4.5 (40) 4.5 (40) – 0.5 (4.0) 3 (27) 0.6 (5.0)
I7 IP54 45–55 (60–70) 10 (89) 10 (89) – 0.5 (4.0) 3 (27) 0.6 (5.0)
I8 IP54 75–90 (100–125)
14 (124)/24
(212)
2)
14 (124)/24
(212)
2)
– 0.5 (4.0) 3 (27) 0.6 (5.0)
Table 5.2 Tightening Torques for Enclosure Sizes I2–I8
Power [kW (hp)] Torque [Nm (in-lb)]
Enclosure
size
IP class 3x525–600 V Mains Motor
DC
connection
Control
terminals
Ground Relay
H9 IP20 2.2–7.5 (3.0–10) 1.8 (16) 1.8 (16)
Not
recommended
0.5 (4.0) 3 (27) 0.6 (5.0)
H10 IP20 11–15 (15–20) 1.8 (16) 1.8 (16)
Not
recommended
0.5 (4.0) 3 (27) 0.6 (5.0)
H6 IP20 18.5–30 (25–40) 4.5 (40) 4.5 (40) – 0.5 (4.0) 3 (27) 0.5 (4.0)
H7 IP20 37–55 (50–70) 10 (89) 10 (89) – 0.5 (4.0) 3 (27) 0.5 (4.0)
H8 IP20 75–90 (100–125)
14 (124)/24
(212)
2)
14 (124)/24
(212)
2)
– 0.5 (4.0) 3 (27) 0.5 (4.0)
Table 5.3 Tightening Torques for Enclosure Sizes H6–H10, 3x525–600 V
1) Cable dimensions >95 mm
2
2) Cable dimensions
≤
95 mm
2
Installation
VLT
®
HVAC Basic Drive FC 101
56 Danfoss A/S © 04/2018 All rights reserved. MG18C802
55
5.1.1 Mains and Motor Connection
The frequency converter is designed to operate all
standard 3-phase asynchronous motors. For maximum
cross-section on cables, see chapter 8.4 General Technical
Data.
•
Use a shielded/armored motor cable to comply
with EMC emission
specications and connect
this cable to both the decoupling plate and the
motor.
•
Keep the motor cable as short as possible to
reduce the noise level and leakage currents.
•
For further details on mounting the decoupling
plate, see FC 101 Decoupling Plate Mounting
Instruction.
•
Also see EMC-Correct Installation in
chapter 5.1.2 EMC-compliant Electrical Installation.
•
For details on how to connect the frequency
converter to mains and motor, see chapter
Connecting to Mains and Motor in the VLT
®
HVAC
Basic Drive FC 101 Quick Guide.
Relays and terminals on enclosure sizes H1–H5
130BB634.10
1
2
2
3
4
Motor
U
V
W
-DC
+DC
MAINS
1 Mains
2 Ground
3 Motor
4 Relays
Illustration 5.2 Enclosure Sizes H1–H5
IP20, 200–240 V, 0.25–11 kW (0.33–15 hp)
IP20, 380–480 V, 0.37–22 kW (0.5–30 hp)
Installation Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 57
5 5
Relays and terminals on enclosure size H6
1
95
99
L1 91 / L2 92 / L3 93
U 96 / V 97 / W 98
03 02 01
06 05 04
2
3
4
130BB762.10
1 Mains
2 Motor
3 Ground
4 Relays
Illustration 5.3 Enclosure Size H6
IP20, 380–480 V, 30–45 kW (40–60 hp)
IP20, 200–240 V, 15–18.5 kW (20–25 hp)
IP20, 525–600 V, 22–30 kW (30–40 hp)
Relays and terminals on enclosure size H7
1
2
3
4
130BB763.10
1 Mains
2 Relays
3 Ground
4 Motor
Illustration 5.4 Enclosure Size H7
IP20, 380–480 V, 55–75 kW (70–100 hp)
IP20, 200–240 V, 22–30 kW (30–40 hp)
IP20, 525–600 V, 45–55 kW (60–70 hp)
Installation
VLT
®
HVAC Basic Drive FC 101
58 Danfoss A/S © 04/2018 All rights reserved. MG18C802
55
Relays and terminals on enclosure size H8
130BB764.10
1
2
3
4
98
97
96
99
95
93
92
91
L1
L1
L1
U
V
w
1 Mains
2 Relays
3 Ground
4 Motor
Illustration 5.5 Enclosure Size H8
IP20, 380–480 V, 90 kW (125 hp)
IP20, 200–240 V, 37–45 kW (50–60 hp)
IP20, 525–600 V, 75–90 kW (100–125 hp)
Mains and motor connection for enclosure size H9
MOTOR
MOTOR
U V W
99
130BT302.12
Illustration 5.6 Motor Connection for Enclosure Size H9
IP20, 600 V, 2.2–7.5 kW (3.0–10 hp)
Make sure that the mains cables for enclosure size H9 is
connected correctly, for details, see chapter Connecting to
Mains and Motor in the VLT
®
HVAC Basic Drive FC 101 Quick
Guide. Use the tightening torques described in
chapter 5.1.1 Electrical Installation in General.
Relays and terminals on enclosure size H10
130BA725.10
Illustration 5.7 Enclosure Size H10
IP20, 600 V, 11–15 kW (15–20 hp)
Installation Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 59
5 5
Enclosure size I2
130BC299.10
7
3
2
5
1
8
4
6
1 RS485
2 Mains
3 Ground
4 Cable clamps
5 Motor
6 UDC
7 Relays
8 I/O
Illustration 5.8 Enclosure Size I2
IP54, 380–480 V, 0.75–4.0 kW (1.0–5.0 hp)
Enclosure size I3
130BC201.10
1 RS485
2 Mains
3 Ground
4 Cable clamps
5 Motor
6 UDC
7 Relays
8 I/O
Illustration 5.9 Enclosure Size I3
IP54, 380–480 V, 5.5–7.5 kW (7.5–10 hp)
Installation
VLT
®
HVAC Basic Drive FC 101
60 Danfoss A/S © 04/2018 All rights reserved. MG18C802
55
Enclosure size I4
130BD011.10
1 RS485
2 Mains
3 Ground
4 Cable clamps
5 Motor
6 UDC
7 Relays
8 I/O
Illustration 5.10 Enclosure Size I4
IP54, 380–480 V, 0.75–4.0 kW (1.0–5.0 hp)
130BC203.10
Illustration 5.11 IP54 Enclosure Sizes I2, I3, I4
Enclosure size I6
130BT326.10
Illustration 5.12 Mains Connection for Enclosure Size I6
IP54, 380–480 V, 22–37 kW (30–50 hp)
130BT325.10
Illustration 5.13 Motor Connection for Enclosure Size I6
IP54, 380–480 V, 22–37 kW (30–50 hp)
Installation Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 61
5 5
311
130BA215.10
RELAY 1
RELAY 2
9
9
6
03 02 01
90 05 04
Illustration 5.14 Relays on Enclosure Size I6
IP54, 380–480 V, 22–37 kW (30–50 hp)
Enclosure sizes I7, I8
91
L1
92
L2
93
L3
96
U
97
V
98
W
88
DC-
89
DC+
81
R-
8
R+
99
95
130BA248.10
Illustration 5.15 Enclosure Sizes I7, I8
IP54, 380–480 V, 45–55 kW (60–70 hp)
IP54, 380–480 V, 75–90 kW (100–125 hp)
5.1.2 EMC-compliant Electrical Installation
Pay attention to the following recommendations to ensure
EMC-correct electrical installation.
•
Use only shielded/armored motor cables and
shielded/armored control cables.
•
Connect the shield to ground at both ends.
•
Avoid installation with twisted shield ends
(pigtails), because this may aect the shielding
eect at high frequencies. Use the cable clamps
provided instead.
•
It is important to ensure good electrical contact
from the installation plate through the installation
screws to the metal cabinet of the frequency
converter.
•
Use starwashers and galvanically conductive
installation plates.
•
Do not use unshielded/unarmored motor cables
in the installation cabinets.
Installation
VLT
®
HVAC Basic Drive FC 101
62 Danfoss A/S © 04/2018 All rights reserved. MG18C802
55
Illustration 5.16 EMC-correct Electrical Installation
NOTICE
For North America, use metal conduits instead of
shielded cables.
Installation Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 63
5 5
5.1.3 Control Terminals
Refer to VLT
®
HVAC Basic Drive FC 101 Quick Guide and
make sure that the terminal cover is removed correctly.
Illustration 5.17 shows all the frequency converter control
terminals. Applying start (terminal 18), connection between
terminals 12-27, and an analog reference (terminal 53 or
54, and 55) make the frequency converter run.
The digital input mode of terminal 18, 19, and 27 is set in
parameter 5-00 Digital Input Mode (PNP is default value).
Digital input 29 mode is set in parameter 5-03 Digital Input
29 Mode (PNP is default value).
130BF892.10
12 20 55
18
19
27 29 42 54
45 50 53
DIGI IN
61 68 69
N
P
COMM. GND
+24 V
GND
GND
10 V OUT
10 V/20 mA IN
0/4-20 mA A OUT/DIG OUT
BUS TER.
OFF ON
DIGI IN
DIGI IN
DIGI IN
0/4-20 mA A OUT/DIG OUT
10 V/20 mA IN
Illustration 5.17 Control Terminals
Installation
VLT
®
HVAC Basic Drive FC 101
64 Danfoss A/S © 04/2018 All rights reserved. MG18C802
55
6 Programming
6.1 Introduction
The frequency converter can be programmed from the LCP
or from a PC via the RS485 COM port by installing the MCT
10 Set-up Software. Refer to chapter 1.5 Additional
Resources for more details about the software.
6.2 Local Control Panel (LCP)
The LCP is divided into 4 functional sections.
A. Display
B. Menu key
C. Navigation keys and indicator lights
D. Operation keys and indicator lights
130BB765.11
B
a
c
k
Com.
1-20 Motor Power
[5] 0.37kW - 0.5HP
Setup 1
A
B
1
12
13
14
15
11
11
10
9
8
7
6
5
4
3
2
C
D
S
t
a
tus
M
ain
M
enu
Q
uick
M
enu
Hand
On
OK
M
enu
Off
Reset
Auto
On
Alarm
Warn.
On
11
Illustration 6.1 Local Control Panel (LCP)
A. Display
The LCD display is illuminated with 2 alphanumeric lines.
All data is shown on the LCP.
Illustration 6.1 describes the information that can be read
from the display.
1 Parameter number and name.
2 Parameter value.
3
Set-up number shows the active set-up and the edit set-up.
If the same set-up acts as both active and edit set-up, only
that set-up number is shown (factory setting). When active
and edit set-up dier, both numbers are shown in the
display (set-up 12). The number ashing indicates the edit
set-up.
4
Motor direction is shown to the bottom left of the display –
indicated by a small arrow pointing either clockwise or
counterclockwise.
5
The triangle indicates if the LCP is in Status, Quick Menu, or
Main Menu.
Table 6.1 Legend to Illustration 6.1, Part I
B. Menu key
Press [Menu] to select among Status, Quick Menu, or Main
Menu.
C. Navigation keys and indicator lights
6 Com. LED: Flashes during bus communication.
7 Green LED/On: Control section is working correctly.
8 Yellow LED/Warn.: Indicates a warning.
9 Flashing Red LED/Alarm: Indicates an alarm.
10
[Back]: For moving to the previous step or layer in the
navigation structure.
11
[
▲
] [
▼
] [►]: For navigating among parameter groups and
parameters, and within parameters. They can also be used
for setting local reference.
12
[OK]: For selecting a parameter and for accepting changes
to parameter settings.
Table 6.2 Legend to Illustration 6.1, Part II
D. Operation keys and indicator lights
13
[Hand On]: Starts the motor and enables control of the
frequency converter via the LCP.
NOTICE
[2] Coast inverse is the default option for
parameter 5-12 Terminal 27 Digital Input. If there is
no 24 V supply to terminal 27, [Hand On] does not
start the motor. Connect terminal 12 to terminal 27.
14
[O/Reset]: Stops the motor (O). If in alarm mode, the
alarm is reset.
15
[Auto On]: The frequency converter is controlled either via
control terminals or serial communication.
Table 6.3 Legend to Illustration 6.1, Part III
Programming Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 65
6
6
6.3 Menus
6.3.1 Status Menu
In the Status menu, the selection options are:
•
Motor frequency [Hz], parameter 16-13 Frequency.
•
Motor current [A], parameter 16-14 Motor current.
•
Motor speed reference in percentage [%],
parameter 16-02 Reference [%].
•
Feedback, parameter 16-52 Feedback[Unit].
•
Motor power, parameter 16-10 Power [kW] for kW,
parameter 16-11 Power [hp] for hp. If
parameter 0-03 Regional Settings is set to [1] North
America, motor power is shown in hp instead of
kW.
•
Custom readout, parameter 16-09 Custom Readout.
•
Motor Speed [RPM], parameter 16-17 Speed [RPM].
6.3.2 Quick Menu
Use the Quick Menu to program the most common
functions. The Quick Menu consists of:
•
Wizard for open loop applications. See
Illustration 6.4 for details.
•
Wizard for closed loop applications. See
Illustration 6.5 for details.
•
Motor set-up. See Table 6.6 for details.
•
Changes made.
The built-in wizard menu guides the installer through the
set-up of the frequency converter in a clear and structured
manner for open-loop applications, closed-loop
applications, and quick motor settings.
FC
+24 V (OUT)
DIG IN
DIG IN
DIG IN
DIG IN
COM DIG IN
A OUT / D OUT
A OUT / D OUT
18
19
27
29
42
55
50
53
54
20
12
01
02
03
04
05
06
R2
R1
+
-
0–10 V
Start
+10 V (OUT)
A IN
A IN
COM IN/OUT
130BB674.11
45
Reference
Illustration 6.2 Frequency Converter Wiring
The wizard is shown after power-up until any parameter
has been changed. The wizard can always be accessed
again through the quick menu. Press [OK] to start the
wizard. Press [Back] to return to the status view.
130BB629.10
Press OK to start Wizard
Push Back to skip it
Setup 1
Illustration 6.3 Start-up/Quit Wizard
Programming
VLT
®
HVAC Basic Drive FC 101
66 Danfoss A/S © 04/2018 All rights reserved. MG18C802
6
6
Power kW/50 Hz
OK
Motor Power
Motor Voltage
Motor Frequency
Motor Current
Motor nominal speed
if
Select Regional Settings
... the Wizard starts
200-240V/50Hz/Delta
Grid Type
Asynchronous motor
Asynchronous
Motor Type
Motor current
Motor nominal speed
Motor Cont. Rated Torque
Stator resistance
Motor poles
Back EMF at 1000 rpm
Motor type = IPM
Motor type = SPM
d-axis Inductance Sat. (LdSat)
[0]
[0]
3.8
A
3000
RPM
5.4
Nm
0.65
Ohms
8
Start Mode
Rotor Detection
[0]
Position Detection Gain
%
Off
100
Locked Rotor Detection
[0]
s
Locked Rotor Detection Time[s]
0.10
57
V
5
mH
q-axis Inductance (Lq)
5
mH
1.10
kW
400
V
50
Hz
Max Output Frequency
65
Hz
Motor Cable Length
50
m
4.66
A
1420
RPM
[0]
PM motor
Set Motor Speed low Limit
Hz
Set Motor Speed high Limit
Hz
Set Ramp 1 ramp-up time
s
Set Ramp 1 ramp-down Time
s
Active Flying start?
Disable
Set T53 low Voltage
V
Set T53 high Voltage
V
Set T53 Low Current
A
Set T53 High Current
A
Voltage
AMA Failed
AMA Failed
Automatic Motor Adaption
Auto Motor Adapt OK
Press OK
Select Function of Relay 2
No function
Off
Select Function of Relay 1
[0] No function
Set Max Reference
Hz
Hz
Set Min Reference
AMA running
-----
Do AMA
(Do not AMA)
AMA OK
[0]
[0]
[0]
Select T53 Mode
Current
Current
Motor type = Asynchronous
Motor type = PM motor
0000
0050
0010
0010
[0]
[0]
04.66
13.30
0050
0220
0000
0050
B
a
c
k
Status Screen
The Wizard can always be
reentered via the Quick Menu
At power-up, select the
preferred language.
The next screen is
the Wizard screen.
Wizard Screen
if
OK
Power-up Screen
Status
Main
Menu
Quick
Menu
Hand
On
OK
Menu
Reset
Off
Auto
On
Alarm
Warn.
On
Select language
[1] English
Setup 1
B
a
c
k
Com.
Status
Main
Menu
Quick
Menu
Hand
On
OK
Menu
Reset
Off
Auto
On
Alarm
Warn.
On
Press OK to start Wizard
Press Back to skip it
Setup 1
B
a
c
k
Com.
Status
Main
Menu
Quick
Menu
Hand
On
OK
Menu
Reset
Off
Auto
On
Alarm
Warn.
On
0.0 Hz
0.0 kW
Setup 1
B
a
c
k
Com.
130BC244.16
q-axis Inductance Sat. (LqSat)
5
mH
Current at Min Inductance for d-axis
100
%
Current at Min Inductance for q-axis
100
%
d-axis Inductance (Lq)
5
mH
... the Wizard starts
Illustration 6.4 Set-up Wizard for Open-loop Applications
Programming Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 67
6
6
Set-up Wizard for Open-loop Applications
Parameter Option Default Usage
Parameter 0-03 Regional
Settings
[0] International
[1] US
[0] International –
Parameter 0-06 GridType [0] 200–240 V/50 Hz/IT-
grid
[1] 200–240 V/50 Hz/Delta
[2] 200–240 V/50 Hz
[10] 380–440 V/50 Hz/IT-
grid
[11] 380–440 V/50 Hz/
Delta
[12] 380–440 V/50 Hz
[20] 440–480 V/50 Hz/IT-
grid
[21] 440–480 V/50 Hz/
Delta
[22] 440–480 V/50 Hz
[30] 525–600 V/50 Hz/IT-
grid
[31] 525–600 V/50 Hz/
Delta
[32] 525–600 V/50 Hz
[100] 200–240 V/60 Hz/IT-
grid
[101] 200–240 V/60 Hz/
Delta
[102] 200–240 V/60 Hz
[110] 380–440 V/60 Hz/IT-
grid
[111] 380–440 V/60 Hz/
Delta
[112] 380–440 V/60 Hz
[120] 440–480 V/60 Hz/IT-
grid
[121] 440–480 V/60 Hz/
Delta
[122] 440–480 V/60 Hz
[130] 525–600 V/60 Hz/IT-
grid
[131] 525–600 V/60 Hz/
Delta
[132] 525–600 V/60 Hz
Size related Select the operating mode for restart after reconnection of
the frequency converter to mains voltage after power-
down.
Programming
VLT
®
HVAC Basic Drive FC 101
68 Danfoss A/S © 04/2018 All rights reserved. MG18C802
6
6
Parameter Option Default Usage
Parameter 1-10 Motor
Construction
*[0] Asynchron
[1] PM, non-salient SPM
[3] PM, salient IPM
[0] Asynchron Setting the parameter value might change these
parameters:
•
Parameter 1-01 Motor Control Principle.
•
Parameter 1-03 Torque Characteristics.
•
Parameter 1-08 Motor Control Bandwidth.
•
Parameter 1-14 Damping Gain.
•
Parameter 1-15 Low Speed Filter Time Const.
•
Parameter 1-16 High Speed Filter Time Const.
•
Parameter 1-17 Voltage lter time const.
•
Parameter 1-20 Motor Power.
•
Parameter 1-22 Motor Voltage.
•
Parameter 1-23 Motor Frequency.
•
Parameter 1-24 Motor Current.
•
Parameter 1-25 Motor Nominal Speed.
•
Parameter 1-26 Motor Cont. Rated Torque.
•
Parameter 1-30 Stator Resistance (Rs).
•
Parameter 1-33 Stator Leakage Reactance (X1).
•
Parameter 1-35 Main Reactance (Xh).
•
Parameter 1-37 d-axis Inductance (Ld).
•
Parameter 1-38 q-axis Inductance (Lq).
•
Parameter 1-39 Motor Poles.
•
Parameter 1-40 Back EMF at 1000 RPM.
•
Parameter 1-44 d-axis Inductance Sat. (LdSat).
•
Parameter 1-45 q-axis Inductance Sat. (LqSat).
•
Parameter 1-46 Position Detection Gain.
•
Parameter 1-48 Current at Min Inductance for d-axis.
•
Parameter 1-49 Current at Min Inductance for q-axis.
•
Parameter 1-66 Min. Current at Low Speed.
•
Parameter 1-70 Start Mode.
•
Parameter 1-72 Start Function.
•
Parameter 1-73 Flying Start.
•
Parameter 1-80 Function at Stop.
•
Parameter 1-82 Min Speed for Function at Stop [Hz].
•
Parameter 1-90 Motor Thermal Protection.
•
Parameter 2-00 DC Hold/Motor Preheat Current.
•
Parameter 2-01 DC Brake Current.
•
Parameter 2-02 DC Braking Time.
•
Parameter 2-04 DC Brake Cut In Speed.
•
Parameter 2-10 Brake Function.
•
Parameter 4-14 Motor Speed High Limit [Hz].
•
Parameter 4-19 Max Output Frequency.
•
Parameter 4-58 Missing Motor Phase Function.
•
Parameter 14-65 Speed Derate Dead Time Compensation.
Programming Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 69
6
6
Parameter Option Default Usage
Parameter 1-20 Motor Power 0.12–110 kW/0.16–150
hp
Size related Enter the motor power from the nameplate data.
Parameter 1-22 Motor Voltage 50–1000 V Size related Enter the motor voltage from the nameplate data.
Parameter 1-23 Motor
Frequency
20–400 Hz Size related Enter the motor frequency from the nameplate data.
Parameter 1-24 Motor Current 0.01–10000.00 A Size related Enter the motor current from the nameplate data.
Parameter 1-25 Motor Nominal
Speed
50–9999 RPM Size related Enter the motor nominal speed from the nameplate data.
Parameter 1-26 Motor Cont.
Rated Torque
0.1–1000.0 Nm Size related This parameter is available when parameter 1-10 Motor
Construction is set to options that enable permanent
magnet motor mode.
NOTICE
Changing this parameter aects the settings of
other parameters.
Parameter 1-29 Automatic
Motor Adaption (AMA)
See
parameter 1-29 Automatic
Motor Adaption (AMA).
O Performing an AMA optimizes motor performance.
Parameter 1-30 Stator
Resistance (Rs)
0.000–99.990 Ω
Size related Set the stator resistance value.
Parameter 1-37 d-axis
Inductance (Ld)
0.000–1000.000 mH Size related Enter the value of the d-axis inductance.
Obtain the value from the permanent magnet motor
datasheet.
Parameter 1-38 q-axis
Inductance (Lq)
0.000–1000.000 mH Size related Enter the value of the q-axis inductance.
Parameter 1-39 Motor Poles 2–100 4 Enter the number of motor poles.
Parameter 1-40 Back EMF at
1000 RPM
10–9000 V Size related Line-line RMS back EMF voltage at 1000 RPM.
Parameter 1-42 Motor Cable
Length
0–100 m 50 m Enter the motor cable length.
Parameter 1-44 d-axis
Inductance Sat. (LdSat)
0.000–1000.000 mH Size related This parameter corresponds to the inductance saturation
of Ld. Ideally, this parameter has the same value as
parameter 1-37 d-axis Inductance (Ld). However, if the
motor supplier provides an induction curve, enter the
induction value, which is 200% of the nominal current.
Parameter 1-45 q-axis
Inductance Sat. (LqSat)
0.000–1000.000 mH Size related This parameter corresponds to the inductance saturation
of Lq. Ideally, this parameter has the same value as
parameter 1-38 q-axis Inductance (Lq). However, if the
motor supplier provides an induction curve, enter the
induction value, which is 200% of the nominal current.
Parameter 1-46 Position
Detection Gain
20–200% 100% Adjusts the height of the test pulse during position
detection at start.
Parameter 1-48 Current at Min
Inductance for d-axis
20–200% 100% Enter the inductance saturation point.
Parameter 1-49 Current at Min
Inductance for q-axis
20–200% 100% This parameter species the saturation curve of the d- and
q-inductance values. From 20–100% of this parameter, the
inductances are linearly approximated due to
parameter 1-37 d-axis Inductance (Ld), parameter 1-38 q-axis
Inductance (Lq), parameter 1-44 d-axis Inductance Sat.
(LdSat), and parameter 1-45 q-axis Inductance Sat. (LqSat).
Parameter 1-70 Start Mode [0] Rotor Detection
[1] Parking
[0] Rotor Detection Select the PM motor start mode.
Programming
VLT
®
HVAC Basic Drive FC 101
70 Danfoss A/S © 04/2018 All rights reserved. MG18C802
6
6
Parameter Option Default Usage
Parameter 1-73 Flying Start [0] Disabled
[1] Enabled
[0] Disabled Select [1] Enabled to enable the frequency converter to
catch a motor spinning due to mains drop-out. Select [0]
Disabled if this function is not required. When this
parameter is set to [1] Enabled, parameter 1-71 Start Delay
and parameter 1-72 Start Function are not functional.
Parameter 1-73 Flying Start is active in VVC
+
mode only.
Parameter 3-02 Minimum
Reference
-4999.000–4999.000 0 The minimum reference is the lowest value obtainable by
summing all references.
Parameter 3-03 Maximum
Reference
-4999.000–4999.000 50 The maximum reference is the highest obtainable by
summing all references.
Parameter 3-41 Ramp 1 Ramp
Up Time
0.05–3600.00 s Size related If asynchronous motor is selected, the ramp-up time is
from 0 to rated parameter 1-23 Motor Frequency. If PM
motor is selected, the ramp-up time is from 0 to
parameter 1-25 Motor Nominal Speed.
Parameter 3-42 Ramp 1 Ramp
Down Time
0.05–3600.00 s Size related For asynchronous motors, the ramp-down time is from
rated parameter 1-23 Motor Frequency to 0. For PM motors,
the ramp-down time is from parameter 1-25 Motor Nominal
Speed to 0.
Parameter 4-12 Motor Speed
Low Limit [Hz]
0.0–400.0 Hz 0 Hz Enter the minimum limit for low speed.
Parameter 4-14 Motor Speed
High Limit [Hz]
0.0–400.0 Hz 100 Hz Enter the maximum limit for high speed.
Parameter 4-19 Max Output
Frequency
0.0–400.0 Hz 100 Hz Enter the maximum output frequency value. If
parameter 4-19 Max Output Frequency is set lower than
parameter 4-14 Motor Speed High Limit [Hz],
parameter 4-14 Motor Speed High Limit [Hz] is set equal to
parameter 4-19 Max Output Frequency automatically.
Parameter 5-40 Function Relay See
parameter 5-40 Function
Relay.
[9] Alarm Select the function to control output relay 1.
Parameter 5-40 Function Relay See
parameter 5-40 Function
Relay.
[5] Drive running Select the function to control output relay 2.
Parameter 6-10 Terminal 53 Low
Voltage
0.00–10.00 V 0.07 V Enter the voltage that corresponds to the low reference
value.
Parameter 6-11 Terminal 53
High Voltage
0.00–10.00 V 10 V Enter the voltage that corresponds to the high reference
value.
Parameter 6-12 Terminal 53 Low
Current
0.00–20.00 mA 4 mA Enter the current that corresponds to the low reference
value.
Parameter 6-13 Terminal 53
High Current
0.00–20.00 mA 20 mA Enter the current that corresponds to the high reference
value.
Parameter 6-19 Terminal 53
mode
[0] Current
[1] Voltage
[1] Voltage Select if terminal 53 is used for current or voltage input.
Parameter 30-22 Locked Rotor
Protection
[0] O
[1] On
[0] O
–
Parameter 30-23 Locked Rotor
Detection Time [s]
0.05–1 s 0.10 s
–
Table 6.4 Set-up Wizard for Open-loop Applications
Programming Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 71
6
6
Set-up Wizard for Closed-loop Applications
6-29 Terminal 54 Mode
[1]
Voltage
6-25 T54 high Feedback
0050
Hz
20-94 PI integral time
0020.00
s
Current
Voltage
This dialog is forced to be set to
[1] Analog input 54
20-00 Feedback 1 source
[1]
Analog input 54
3-10 Preset reference [0]
0.00
3-03 Max Reference
50.00
3-02 Min Reference
0.00
Asynchronous motor
1-73 Flying Start
[0]
No
1-22 Motor Voltage
400
V
1-24 Motor Current
04.66
A
1-25 Motor nominal speed
1420
RPM
3-41 Ramp 1 ramp-up time
0010
s
3-42 Ramp1 ramp-down time
0010
s
0-06 Grid Type
4-12 Motor speed low limit
0016
Hz
4-13 Motor speed high limit
0050
Hz
130BC402.14
1-20 Motor Power
1.10
kW
1-23 Motor Frequency
50
Hz
6-22 T54 Low Current
A
6-24 T54 low Feedback
0016
Hz
6-23 T54 high Current
13.30
A
6-25 T54 high Feedback
0050
0.01
s
20-81 PI Normal/Inverse Control
[0]
Normal
20-83 PI Normal/Inverse Control
0050
Hz
20-93 PI Proportional Gain
00.50
1-29 Automatic Motor Adaption
[0]
Off
6-20 T54 low Voltage
0050
V
6-24 T54 low Feedback
0016
Hz
6-21 T54 high Voltage
0220
V
6-26
T54 Filter time const.
1-00 Configuration Mode
[3]
Closed Loop
0-03 Regional Settings
[0]
Power kW/50 Hz
3-16 Reference Source 2
[0]
No Operation
1-10 Motor Type
[0]
Asynchronous
[0]
200-240V/50Hz/Delta
1-30 Stator Resistance
0.65
Ohms
1-25 Motor Nominal Speed
3000
RPM
1-24 Motor Current
3.8
A
1-26 Motor Cont. Rated Torque
5.4
Nm
1-38 q-axis inductance(Lq)
5
mH
4-19 Max Ouput Frequency
0065
Hz
1-40 Back EMF at 1000 RPM
57
V
PM motor
1-39 Motor Poles
8
%
04.66
Hz
Motor type = Asynchronous
Motor type = PM motor
Motor type = IPM
Motor type = SPM
1-44 d-axis Inductance Sat. (LdSat)
(1-70) Start Mode
Rotor Detection
[0]
1-46 Position Detection Gain
%
Off
100
30-22 Locked Rotor Detection
[0]
s
30-23 Locked Rotor Detection Time[s]
0.10
5
mH
1-42 Motor Cable Length
50
m
(1-45) q-axis Inductance Sat. (LqSat)
5
mH
(1-48) Current at Min Inductance for d-axis
100
%
1-49 Current at Min Inductance for q-axis
100
%
1-37 d-axis inductance(Lq)
5
mH
... the Wizard starts
... the Wizard starts
Illustration 6.5 Set-up Wizard for Closed-loop Applications
Programming
VLT
®
HVAC Basic Drive FC 101
72 Danfoss A/S © 04/2018 All rights reserved. MG18C802
6
6
Parameter Range Default Usage
Parameter 0-03 Regional
Settings
[0] International
[1] US
[0] International –
Parameter 0-06 GridType [0]–[132] see Table 6.4. Size selected Select the operating mode for restart after reconnection of
the frequency converter to mains voltage after power-
down.
Parameter 1-00 Conguration
Mode
[0] Open loop
[3] Closed loop
[0] Open loop Select [3] Closed loop.
Programming Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 73
6
6
Parameter Range Default Usage
Parameter 1-10 Motor
Construction
*[0] Asynchron
[1] PM, non-salient SPM
[3] PM, salient IPM
[0] Asynchron Setting the parameter value might change these
parameters:
•
Parameter 1-01 Motor Control Principle.
•
Parameter 1-03 Torque Characteristics.
•
Parameter 1-08 Motor Control Bandwidth.
•
Parameter 1-14 Damping Gain.
•
Parameter 1-15 Low Speed Filter Time Const.
•
Parameter 1-16 High Speed Filter Time Const.
•
Parameter 1-17 Voltage lter time const.
•
Parameter 1-20 Motor Power.
•
Parameter 1-22 Motor Voltage.
•
Parameter 1-23 Motor Frequency.
•
Parameter 1-24 Motor Current.
•
Parameter 1-25 Motor Nominal Speed.
•
Parameter 1-26 Motor Cont. Rated Torque.
•
Parameter 1-30 Stator Resistance (Rs).
•
Parameter 1-33 Stator Leakage Reactance (X1).
•
Parameter 1-35 Main Reactance (Xh).
•
Parameter 1-37 d-axis Inductance (Ld).
•
Parameter 1-38 q-axis Inductance (Lq).
•
Parameter 1-39 Motor Poles.
•
Parameter 1-40 Back EMF at 1000 RPM.
•
Parameter 1-44 d-axis Inductance Sat. (LdSat).
•
Parameter 1-45 q-axis Inductance Sat. (LqSat).
•
Parameter 1-46 Position Detection Gain.
•
Parameter 1-48 Current at Min Inductance for d-axis.
•
Parameter 1-49 Current at Min Inductance for q-axis.
•
Parameter 1-66 Min. Current at Low Speed.
•
Parameter 1-70 Start Mode.
•
Parameter 1-72 Start Function.
•
Parameter 1-73 Flying Start.
•
Parameter 1-80 Function at Stop.
•
Parameter 1-82 Min Speed for Function at Stop [Hz].
•
Parameter 1-90 Motor Thermal Protection.
•
Parameter 2-00 DC Hold/Motor Preheat Current.
•
Parameter 2-01 DC Brake Current.
•
Parameter 2-02 DC Braking Time.
•
Parameter 2-04 DC Brake Cut In Speed.
•
Parameter 2-10 Brake Function.
•
Parameter 4-14 Motor Speed High Limit [Hz].
•
Parameter 4-19 Max Output Frequency.
•
Parameter 4-58 Missing Motor Phase Function.
•
Parameter 14-65 Speed Derate Dead Time Compensation.
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6
Parameter Range Default Usage
Parameter 1-20 Motor Power 0.09–110 kW Size related Enter the motor power from the nameplate data.
Parameter 1-22 Motor Voltage 50–1000 V Size related Enter the motor voltage from the nameplate data.
Parameter 1-23 Motor
Frequency
20–400 Hz Size related Enter the motor frequency from the nameplate data.
Parameter 1-24 Motor Current 0–10000 A Size related Enter the motor current from the nameplate data.
Parameter 1-25 Motor Nominal
Speed
50–9999 RPM Size related Enter the motor nominal speed from the nameplate data.
Parameter 1-26 Motor Cont.
Rated Torque
0.1–1000.0 Nm Size related This parameter is available when parameter 1-10 Motor
Construction is set to options that enable permanent
magnet motor mode.
NOTICE
Changing this parameter aects the settings of
other parameters.
Parameter 1-29 Automatic
Motor Adaption (AMA)
O Performing an AMA optimizes motor performance.
Parameter 1-30 Stator
Resistance (Rs)
0–99.990 Ω
Size related Set the stator resistance value.
Parameter 1-37 d-axis
Inductance (Ld)
0.000–1000.000 mH Size related Enter the value of the d-axis inductance.
Obtain the value from the permanent magnet motor
datasheet.
Parameter 1-38 q-axis
Inductance (Lq)
0.000–1000.000 mH Size related Enter the value of the q-axis inductance.
Parameter 1-39 Motor Poles 2–100 4 Enter the number of motor poles.
Parameter 1-40 Back EMF at
1000 RPM
10–9000 V Size related Line-line RMS back EMF voltage at 1000 RPM.
Parameter 1-42 Motor Cable
Length
0–100 m 50 m Enter the motor cable length.
Parameter 1-44 d-axis
Inductance Sat. (LdSat)
0.000–1000.000 mH Size related This parameter corresponds to the inductance saturation
of Ld. Ideally, this parameter has the same value as
parameter 1-37 d-axis Inductance (Ld). However, if the
motor supplier provides an induction curve, enter the
induction value, which is 200% of the nominal current.
Parameter 1-45 q-axis
Inductance Sat. (LqSat)
0.000–1000.000 mH Size related This parameter corresponds to the inductance saturation
of Lq. Ideally, this parameter has the same value as
parameter 1-38 q-axis Inductance (Lq). However, if the
motor supplier provides an induction curve, enter the
induction value, which is 200% of the nominal current.
Parameter 1-46 Position
Detection Gain
20–200% 100% Adjusts the height of the test pulse during position
detection at start.
Parameter 1-48 Current at Min
Inductance for d-axis
20–200% 100% Enter the inductance saturation point.
Parameter 1-49 Current at Min
Inductance for q-axis
20–200% 100% This parameter species the saturation curve of the d- and
q-inductance values. From 20–100% of this parameter, the
inductances are linearly approximated due to
parameter 1-37 d-axis Inductance (Ld), parameter 1-38 q-axis
Inductance (Lq), parameter 1-44 d-axis Inductance Sat.
(LdSat), and parameter 1-45 q-axis Inductance Sat. (LqSat).
Parameter 1-70 Start Mode [0] Rotor Detection
[1] Parking
[0] Rotor Detection Select the PM motor start mode.
Parameter 1-73 Flying Start [0] Disabled
[1] Enabled
[0] Disabled Select [1] Enabled to enable the frequency converter to
catch a spinning motor in, for example, fan applications.
When PM is selected, this parameter is enabled.
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6
6
Parameter Range Default Usage
Parameter 3-02 Minimum
Reference
-4999.000–4999.000 0 The minimum reference is the lowest value obtainable by
summing all references.
Parameter 3-03 Maximum
Reference
-4999.000–4999.000 50 The maximum reference is the highest value obtainable by
summing all references.
Parameter 3-10 Preset Reference -100–100% 0 Enter the setpoint.
Parameter 3-41 Ramp 1 Ramp
Up Time
0.05–3600.0 s Size related Ramp-up time from 0 to rated parameter 1-23 Motor
Frequency for asynchronous motors. Ramp-up time from 0
to parameter 1-25 Motor Nominal Speed for PM motors.
Parameter 3-42 Ramp 1 Ramp
Down Time
0.05–3600.0 s Size related Ramp-down time from rated parameter 1-23 Motor
Frequency to 0 for asynchronous motors. Ramp-down time
from parameter 1-25 Motor Nominal Speed to 0 for PM
motors.
Parameter 4-12 Motor Speed
Low Limit [Hz]
0.0–400.0 Hz 0.0 Hz Enter the minimum limit for low speed.
Parameter 4-14 Motor Speed
High Limit [Hz]
0.0–400.0 Hz 100 Hz Enter the maximum limit for high speed.
Parameter 4-19 Max Output
Frequency
0.0–400.0 Hz 100 Hz Enter the maximum output frequency value. If
parameter 4-19 Max Output Frequency is set lower than
parameter 4-14 Motor Speed High Limit [Hz],
parameter 4-14 Motor Speed High Limit [Hz] is set equal to
parameter 4-19 Max Output Frequency automatically.
Parameter 6-20 Terminal 54 Low
Voltage
0.00–10.00 V 0.07 V Enter the voltage that corresponds to the low reference
value.
Parameter 6-21 Terminal 54
High Voltage
0.00–10.00 V 10.00 V Enter the voltage that corresponds to the high reference
value.
Parameter 6-22 Terminal 54 Low
Current
0.00–20.00 mA 4.00 mA Enter the current that corresponds to the low reference
value.
Parameter 6-23 Terminal 54
High Current
0.00–20.00 mA 20.00 mA Enter the current that corresponds to the high reference
value.
Parameter 6-24 Terminal 54 Low
Ref./Feedb. Value
-4999–4999 0 Enter the feedback value that corresponds to the voltage
or current set in parameter 6-20 Terminal 54 Low Voltage/
parameter 6-22 Terminal 54 Low Current.
Parameter 6-25 Terminal 54
High Ref./Feedb. Value
-4999–4999 50 Enter the feedback value that corresponds to the voltage
or current set in parameter 6-21 Terminal 54 High Voltage/
parameter 6-23 Terminal 54 High Current.
Parameter 6-26 Terminal 54
Filter Time Constant
0.00–10.00 s 0.01 Enter the lter time constant.
Parameter 6-29 Terminal 54
mode
[0] Current
[1] Voltage
[1] Voltage Select if terminal 54 is used for current or voltage input.
Parameter 20-81 PI Normal/
Inverse Control
[0] Normal
[1] Inverse
[0] Normal Select [0] Normal to set the process control to increase the
output speed when the process error is positive. Select [1]
Inverse to reduce the output speed.
Parameter 20-83 PI Start Speed
[Hz]
0–200 Hz 0 Hz Enter the motor speed to be attained as a start signal for
commencement of PI control.
Parameter 20-93 PI Proportional
Gain
0.00–10.00 0.01 Enter the process controller proportional gain. Quick
control is obtained at high amplication. However, if
amplication is too high, the process may become
unstable.
Parameter 20-94 PI Integral
Time
0.1–999.0 s 999.0 s Enter the process controller integral time. Obtain quick
control through a short integral time, though if the
integral time is too short, the process becomes unstable.
An excessively long integral time disables the integral
action.
Parameter 30-22 Locked Rotor
Protection
[0] O
[1] On
[0] O
–
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6
Parameter Range Default Usage
Parameter 30-23 Locked Rotor
Detection Time [s]
0.05–1.00 s 0.10 s
–
Table 6.5 Set-up Wizard for Closed-loop Applications
Motor set-up
The motor set-up wizard guides users through the needed motor parameters.
Parameter Range Default Usage
Parameter 0-03 Regional
Settings
[0] International
[1] US
0 –
Parameter 0-06 GridType [0]–[132] see Table 6.4. Size related Select the operating mode for restart after reconnection of
the frequency converter to mains voltage after power-
down.
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6
Parameter Range Default Usage
Parameter 1-10 Motor
Construction
*[0] Asynchron
[1] PM, non-salient SPM
[3] PM, salient IPM
[0] Asynchron Setting the parameter value might change these
parameters:
•
Parameter 1-01 Motor Control Principle.
•
Parameter 1-03 Torque Characteristics.
•
Parameter 1-08 Motor Control Bandwidth.
•
Parameter 1-14 Damping Gain.
•
Parameter 1-15 Low Speed Filter Time Const.
•
Parameter 1-16 High Speed Filter Time Const.
•
Parameter 1-17 Voltage lter time const.
•
Parameter 1-20 Motor Power.
•
Parameter 1-22 Motor Voltage.
•
Parameter 1-23 Motor Frequency.
•
Parameter 1-24 Motor Current.
•
Parameter 1-25 Motor Nominal Speed.
•
Parameter 1-26 Motor Cont. Rated Torque.
•
Parameter 1-30 Stator Resistance (Rs).
•
Parameter 1-33 Stator Leakage Reactance (X1).
•
Parameter 1-35 Main Reactance (Xh).
•
Parameter 1-37 d-axis Inductance (Ld).
•
Parameter 1-38 q-axis Inductance (Lq).
•
Parameter 1-39 Motor Poles.
•
Parameter 1-40 Back EMF at 1000 RPM.
•
Parameter 1-44 d-axis Inductance Sat. (LdSat).
•
Parameter 1-45 q-axis Inductance Sat. (LqSat).
•
Parameter 1-46 Position Detection Gain.
•
Parameter 1-48 Current at Min Inductance for d-axis.
•
Parameter 1-49 Current at Min Inductance for q-axis.
•
Parameter 1-66 Min. Current at Low Speed.
•
Parameter 1-70 Start Mode.
•
Parameter 1-72 Start Function.
•
Parameter 1-73 Flying Start.
•
Parameter 1-80 Function at Stop.
•
Parameter 1-82 Min Speed for Function at Stop [Hz].
•
Parameter 1-90 Motor Thermal Protection.
•
Parameter 2-00 DC Hold/Motor Preheat Current.
•
Parameter 2-01 DC Brake Current.
•
Parameter 2-02 DC Braking Time.
•
Parameter 2-04 DC Brake Cut In Speed.
•
Parameter 2-10 Brake Function.
•
Parameter 4-14 Motor Speed High Limit [Hz].
•
Parameter 4-19 Max Output Frequency.
•
Parameter 4-58 Missing Motor Phase Function.
•
Parameter 14-65 Speed Derate Dead Time Compensation.
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6
6
Parameter Range Default Usage
Parameter 1-20 Motor Power 0.12–110 kW/0.16–150
hp
Size related Enter the motor power from the nameplate data.
Parameter 1-22 Motor Voltage 50–1000 V Size related Enter the motor voltage from the nameplate data.
Parameter 1-23 Motor
Frequency
20–400 Hz Size related Enter the motor frequency from the nameplate data.
Parameter 1-24 Motor Current 0.01–10000.00 A Size related Enter the motor current from the nameplate data.
Parameter 1-25 Motor Nominal
Speed
50–9999 RPM Size related Enter the motor nominal speed from the nameplate data.
Parameter 1-26 Motor Cont.
Rated Torque
0.1–1000.0 Nm Size related This parameter is available when parameter 1-10 Motor
Construction is set to options that enable permanent
magnet motor mode.
NOTICE
Changing this parameter aects the settings of
other parameters.
Parameter 1-30 Stator
Resistance (Rs)
0–99.990 Ω
Size related Set the stator resistance value.
Parameter 1-37 d-axis
Inductance (Ld)
0.000–1000.000 mH Size related Enter the value of the d-axis inductance. Obtain the value
from the permanent magnet motor datasheet.
Parameter 1-38 q-axis
Inductance (Lq)
0.000–1000.000 mH Size related Enter the value of the q-axis inductance.
Parameter 1-39 Motor Poles 2–100 4 Enter the number of motor poles.
Parameter 1-40 Back EMF at
1000 RPM
10–9000 V Size related Line-line RMS back EMF voltage at 1000 RPM.
Parameter 1-42 Motor Cable
Length
0–100 m 50 m Enter the motor cable length.
Parameter 1-44 d-axis
Inductance Sat. (LdSat)
0.000–1000.000 mH Size related This parameter corresponds to the inductance saturation
of Ld. Ideally, this parameter has the same value as
parameter 1-37 d-axis Inductance (Ld). However, if the
motor supplier provides an induction curve, enter the
induction value, which is 200% of the nominal current.
Parameter 1-45 q-axis
Inductance Sat. (LqSat)
0.000–1000.000 mH Size related This parameter corresponds to the inductance saturation
of Lq. Ideally, this parameter has the same value as
parameter 1-38 q-axis Inductance (Lq). However, if the
motor supplier provides an induction curve, enter the
induction value, which is 200% of the nominal current.
Parameter 1-46 Position
Detection Gain
20–200% 100% Adjusts the height of the test pulse during position
detection at start.
Parameter 1-48 Current at Min
Inductance for d-axis
20–200% 100% Enter the inductance saturation point.
Parameter 1-49 Current at Min
Inductance for q-axis
20–200% 100% This parameter species the saturation curve of the d- and
q-inductance values. From 20–100% of this parameter, the
inductances are linearly approximated due to
parameter 1-37 d-axis Inductance (Ld), parameter 1-38 q-axis
Inductance (Lq), parameter 1-44 d-axis Inductance Sat.
(LdSat), and parameter 1-45 q-axis Inductance Sat. (LqSat).
Parameter 1-70 Start Mode [0] Rotor Detection
[1] Parking
[0] Rotor Detection Select the PM motor start mode.
Parameter 1-73 Flying Start [0] Disabled
[1] Enabled
[0] Disabled Select [1] Enabled to enable the frequency converter to
catch a spinning motor.
Parameter 3-41 Ramp 1 Ramp
Up Time
0.05–3600.0 s Size related Ramp-up time from 0 to rated parameter 1-23 Motor
Frequency.
Parameter 3-42 Ramp 1 Ramp
Down Time
0.05–3600.0 s Size related Ramp-down time from rated parameter 1-23 Motor
Frequency to 0.
Programming Design Guide
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6
Parameter Range Default Usage
Parameter 4-12 Motor Speed
Low Limit [Hz]
0.0–400.0 Hz 0.0 Hz Enter the minimum limit for low speed.
Parameter 4-14 Motor Speed
High Limit [Hz]
0.0–400.0 Hz 100.0 Hz Enter the maximum limit for high speed.
Parameter 4-19 Max Output
Frequency
0.0–400.0 Hz 100.0 Hz Enter the maximum output frequency value. If
parameter 4-19 Max Output Frequency is set lower than
parameter 4-14 Motor Speed High Limit [Hz],
parameter 4-14 Motor Speed High Limit [Hz] is set equal to
parameter 4-19 Max Output Frequency automatically.
Parameter 30-22 Locked Rotor
Protection
[0] O
[1] On
[0] O
–
Parameter 30-23 Locked Rotor
Detection Time [s]
0.05–1.00 s 0.10 s
–
Table 6.6 Motor Set-up Wizard Settings
Changes made
The changes made function lists all parameters changed
from default settings.
•
The list shows only parameters that have been
changed in the current edit set-up.
•
Parameters that have been reset to default values
are not listed.
•
The message Empty indicates that no parameters
have been changed.
Changing parameter settings
1. To enter the Quick Menu, press the [Menu] key
until the indicator in the display is placed above
Quick Menu.
2.
Press [
▲
] [
▼
] to select the wizard, closed-loop set-
up, motor set-up, or changes made.
3. Press [OK].
4.
Press [
▲
] [
▼
] to browse through the parameters in
the Quick Menu.
5. Press [OK] to select a parameter.
6.
Press [
▲
] [
▼
] to change the value of a parameter
setting.
7. Press [OK] to accept the change.
8. Press either [Back] twice to enter Status, or press
[Menu] once to enter the Main Menu.
The main menu accesses all parameters
1. Press the [Menu] key until the indicator in the
display is placed above Main Menu.
2.
Press [
▲
] [
▼
] to browse through the parameter
groups.
3. Press [OK] to select a parameter group.
4.
Press [
▲
] [
▼
] to browse through the parameters in
the specic group.
5. Press [OK] to select the parameter.
6.
Press [
▲
] [
▼
] to set/change the parameter value.
7. Press [OK] to accept the change.
6.3.3 Main Menu
Press [Menu] to access the main menu and program all
parameters. The main menu parameters can be accessed
readily unless a password has been created via
parameter 0-60 Main Menu Password.
For most applications, it is not necessary to access the
main menu parameters. The quick menu provides the
simplest and quickest access to the typically required
parameters.
6.4
Quick Transfer of Parameter Settings
between Multiple Frequency Converters
When the set-up of a frequency converter is completed,
store the data in the LCP or on a PC via MCT 10 Set-up
Software.
Data transfer from the frequency converter to the LCP
1. Go to parameter 0-50 LCP Copy.
2. Press [OK].
3. Select [1] All to LCP.
4. Press [OK].
Connect the LCP to another frequency converter and copy
the parameter settings to this frequency converter as well.
Programming
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6
Data transfer from the LCP to the frequency converter
1. Go to parameter 0-50 LCP Copy.
2. Press [OK].
3. Select [2] All from LCP.
4. Press [OK].
6.5 Readout and Programming of Indexed
Parameters
Select the parameter, press [OK], and press [
▲
]/[
▼
] to scroll
through the indexed values. To change the parameter
value, select the indexed value and press [OK]. Change the
value by pressing [
▲
]/[
▼
]. Press [OK] to accept the new
setting. Press [Cancel] to abort. Press [Back] to leave the
parameter.
6.6 Initialization to Default Settings
There are 2 ways to initialize the frequency converter to
the default settings.
Recommended initialization
1. Select parameter 14-22 Operation Mode.
2. Press [OK].
3. Select [2] Initialisation and Press [OK].
4. Power
o the frequency converter and wait until
the display turns o.
5. Reconnect the mains supply. The frequency
converter is now reset, except for the following
parameters:
•
Parameter 1-06 Clockwise Direction
•
Parameter 8-30 Protocol
•
Parameter 8-31 Address
•
Parameter 8-32 Baud Rate
•
Parameter 8-33 Parity / Stop Bits
•
Parameter 8-35 Minimum Response Delay
•
Parameter 8-36 Maximum Response Delay
•
Parameter 8-37 Maximum Inter-char delay
•
Parameter 8-70 BACnet Device Instance
•
Parameter 8-72 MS/TP Max Masters
•
Parameter 8-73 MS/TP Max Info Frames
•
Parameter 8-74 "I am" Service
•
Parameter 8-75 Intialisation Password
•
Parameter 15-00 Operating hours to
parameter 15-05 Over Volt's
•
Parameter 15-03 Power Up's
•
Parameter 15-04 Over Temp's
•
Parameter 15-05 Over Volt's
•
Parameter 15-30 Alarm Log: Error Code
•
Parameter group 15-4* Drive identication
•
Parameter 18-10 FireMode Log:Event
2-nger initialization
The other way to initialize the frequency converter to
default settings is through 2-nger initialization:
1. Power o the frequency converter.
2. Press [OK] and [Menu].
3. Power up the frequency converter while still
pressing the keys for 10 s.
4. The frequency converter is now reset, except for
the following parameters:
•
Parameter 1-06 Clockwise Direction
•
Parameter 15-00 Operating hours
•
Parameter 15-03 Power Up's
•
Parameter 15-04 Over Temp's
•
Parameter 15-05 Over Volt's
•
Parameter group 15-4* Drive identication
•
Parameter 18-10 FireMode Log:Event
Initialization of parameters is conrmed by alarm 80, Drive
initialised in the display after the power cycle.
Programming Design Guide
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6
6
7 RS485 Installation and Set-up
7.1 RS485
7.1.1 Overview
RS485 is a 2-wire bus interface compatible with multi-drop
network topology, that is, nodes can be connected as a
bus, or via drop cables from a common trunk line. A total
of 32 nodes can be connected to 1 network segment.
Repeaters divide network segments.
NOTICE
Each repeater functions as a node within the segment in
which it is installed. Each node connected within a given
network must have a unique node address across all
segments.
Terminate each segment at both ends, using either the
termination switch (S801) of the frequency converters or a
biased termination resistor network. Always use shielded
twisted pair (STP) cable for bus cabling, and follow good
common installation practice.
Low-impedance ground connection of the shield at every
node is important. Connect a large surface of the shield to
ground, for example with a cable clamp or a conductive
cable gland. Apply potential-equalizing cables to maintain
the same ground potential throughout the network -
particularly in installations with long cables.
To prevent impedance mismatch, always use the same
type of cable throughout the entire network. When
connecting a motor to the frequency converter, always use
shielded motor cable.
Cable Shielded twisted pair (STP)
Impedance [Ω]
120
Cable length
[m (ft)]
Maximum 1200 (3937) (including drop lines).
Maximum 500 (1640) station-to-station.
Table 7.1 Cable Specications
7.1.2 Network Connection
Connect the frequency converter to the RS485 network as
follows (see also Illustration 7.1):
1. Connect signal wires to terminal 68 (P+) and
terminal 69 (N-) on the main control board of the
frequency converter.
2. Connect the cable shield to the cable clamps.
NOTICE
To reduce noise between conductors, use shielded,
twisted-pair cables.
61 68 69
N
P
COMM. GND
130BB795.10
Illustration 7.1 Network Connection
7.1.3 Frequency Converter Hardware Set-up
Use the terminator dip switch on the main control board
of the frequency converter to terminate the RS485 bus.
130BG049.10
Illustration 7.2 Terminator Switch Factory Setting
The factory setting for the dip switch is OFF.
RS485 Installation and Set-...
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7.1.4 Parameter Settings for Modbus
Communication
Parameter Function
Parameter 8-30 Prot
ocol
Select the application protocol to run for
the RS485 interface.
Parameter 8-31 Add
ress
Set the node address.
NOTICE
The address range depends on the
protocol selected in
parameter 8-30 Protocol.
Parameter 8-32 Bau
d Rate
Set the baud rate.
NOTICE
The default baud rate depends on the
protocol selected in
parameter 8-30 Protocol.
Parameter 8-33 Pari
ty / Stop Bits
Set the parity and number of stop bits.
NOTICE
The default selection depends on the
protocol selected in
parameter 8-30 Protocol.
Parameter 8-35 Min
imum Response
Delay
Specify a minimum delay time between
receiving a request and transmitting a
response. This function is for overcoming
modem turnaround delays.
Parameter 8-36 Ma
ximum Response
Delay
Specify a maximum delay time between
transmitting a request and receiving a
response.
Parameter 8-37 Ma
ximum Inter-char
delay
If transmission is interrupted, specify a
maximum delay time between 2 received
bytes to ensure timeout.
NOTICE
The default selection depends on the
protocol selected in
parameter 8-30 Protocol.
Table 7.2 Modbus Communication Parameter Settings
7.1.5 EMC Precautions
NOTICE
Observe relevant national and local regulations
regarding protective ground connection. Failure to
ground the cables properly can result in communication
degradation and equipment damage. To avoid coupling
of high frequency noise between the cables, keep the
RS485 communication cable away from motor and brake
resistor cables. Normally, a distance of 200 mm (8 in) is
sucient. Maintain the greatest possible distance
between the cables, especially where cables run in
parallel over long distances. When crossing is
unavoidable, the RS485 cable must cross motor and
brake resistor cables at an angle of 90°.
195NA493.11
1
2
90°
1 Fieldbus cable
2 Minimum 200 mm (8 in) distance
Illustration 7.3 Minimum Distance between Communication
and Power Cables
RS485 Installation and Set-... Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 83
7 7
7.2 FC Protocol
7.2.1 Overview
The FC protocol, also referred to as FC bus or standard bus,
is the Danfoss standard
eldbus. It denes an access
technique according to the master-slave principle for
communications via a serial bus.
One master and a maximum of 126 slaves can be
connected to the bus. The master selects the individual
slaves via an address character in the telegram. A slave
itself can never transmit without rst being requested to
do so, and direct message transfer between the individual
slaves is not possible. Communications occur in the half-
duplex mode.
The master function cannot be transferred to another node
(single-master system).
The physical layer is RS485, thus utilizing the RS485 port
built into the frequency converter. The FC protocol
supports
dierent telegram formats:
•
A short format of 8 bytes for process data.
•
A long format of 16 bytes that also includes a
parameter channel.
•
A format used for texts.
7.2.2 FC with Modbus RTU
The FC protocol provides access to the control word and
bus reference of the frequency converter.
The control word allows the Modbus master to control
several important functions of the frequency converter:
•
Start.
•
Stop of the frequency converter in various ways:
- Coast stop.
- Quick stop.
- DC brake stop.
- Normal (ramp) stop.
•
Reset after a fault trip.
•
Run at various preset speeds.
•
Run in reverse.
•
Change of the active set-up.
•
Control of the 2 relays built into the frequency
converter.
The bus reference is commonly used for speed control. It is
also possible to access the parameters, read their values,
and where possible, write values to them. Accessing the
parameters oers a range of control options, including
controlling the setpoint of the frequency converter when
its internal PI controller is used.
7.3
Parameter Settings to Enable the
Protocol
To enable the FC protocol for the frequency converter, set
the following parameters.
Parameter Setting
Parameter 8-30 Protocol FC
Parameter 8-31 Address 1–126
Parameter 8-32 Baud Rate 2400–115200
Parameter 8-33 Parity / Stop Bits
Even parity, 1 stop bit
(default)
Table 7.3 Parameters to Enable the Protocol
7.4 FC Protocol Message Framing Structure
7.4.1 Content of a Character (Byte)
Each character transferred begins with a start bit. Then 8
data bits are transferred, corresponding to a byte. Each
character is secured via a parity bit. This bit is set at 1
when it reaches parity. Parity is when there is an equal
number of 1s in the 8 data bits and the parity bit in total.
A stop bit completes a character, thus consisting of 11 bits
in all.
0 1 32 4 5 6 7
195NA036.10
Start
bit
Even Stop
Parity bit
Illustration 7.4 Content of a Character
7.4.2 Telegram Structure
Each telegram has the following structure:
•
Start character (STX) = 02 hex.
•
A byte denoting the telegram length (LGE).
•
A byte denoting the frequency converter address
(ADR).
Several data bytes (variable, depending on the type of
telegram) follow.
A data control byte (BCC) completes the telegram.
STX LGE ADR DATA BCC
195NA099.10
Illustration 7.5 Telegram Structure
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7.4.3 Telegram Length (LGE)
The telegram length is the number of data bytes plus the
address byte ADR and the data control byte BCC.
4 data bytes LGE = 4+1+1 = 6 bytes
12 data bytes LGE = 12+1+1 = 14 bytes
Telegrams containing texts
10
1)
+n bytes
Table 7.4 Length of Telegrams
1) The 10 represents the
xed characters, while the n is variable
(depending on the length of the text).
7.4.4 Frequency Converter Address (ADR)
Address format 1–126
•
Bit 7 = 1 (address format 1–126 active).
•
Bit 0–6 = frequency converter address 1–126.
•
Bit 0–6 = 0 broadcast.
The slave returns the address byte unchanged to the
master in the response telegram.
7.4.5 Data Control Byte (BCC)
The checksum is calculated as an XOR-function. Before the
rst byte in the telegram is received, the calculated
checksum is 0.
7.4.6 The Data Field
The structure of data blocks depends on the type of
telegram. There are 3 telegram types, and the type applies
for both control telegrams (master⇒slave) and response
telegrams (slave⇒master).
The 3 types of telegram are:
Process block (PCD)
The PCD is made up of a data block of 4 bytes (2 words)
and contains:
•
Control word and reference value (from master to
slave).
•
Status word and present output frequency (from
slave to master).
ADRLGESTX PCD1 PCD2 BCC
130BA269.10
Illustration 7.6 Process Block
Parameter block
The parameter block is used to transfer parameters
between master and slave. The data block is made up of
12 bytes (6 words) and also contains the process block.
PKE INDADRLGESTX PCD1 PCD2 BCC
130BA271.10
PWE
high
PWE
low
Illustration 7.7 Parameter Block
Text block
The text block is used to read or write texts via the data
block.
PKE IND
130BA270.10
ADRLGESTX PCD1 PCD2 BCCCh1 Ch2 Chn
Illustration 7.8 Text Block
7.4.7 The PKE Field
The PKE eld contains 2 subelds:
•
Parameter command and response (AK)
•
Parameter number (PNU)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
130BB918.10
PKE IND
PWE
high
PWE
low
AK PNU
Parameter
commands
and replies
Parameter
number
Illustration 7.9 PKE Field
Bits 12–15 transfer parameter commands from master to
slave and return processed slave responses to the master.
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7 7
Parameter commands master⇒slave
Bit number Parameter command
15 14 13 12
0 0 0 0 No command.
0 0 0 1 Read parameter value.
0 0 1 0 Write parameter value in RAM (word).
0 0 1 1
Write parameter value in RAM (double
word).
1 1 0 1
Write parameter value in RAM and
EEPROM (double word).
1 1 1 0
Write parameter value in RAM and
EEPROM (word).
1 1 1 1 Read text.
Table 7.5 Parameter Commands
Response slave⇒master
Bit number Response
15 14 13 12
0 0 0 0 No response.
0 0 0 1 Parameter value transferred (word).
0 0 1 0
Parameter value transferred (double
word).
0 1 1 1 Command cannot be performed.
1 1 1 1 Text transferred.
Table 7.6 Response
If the command cannot be performed, the slave sends
0111 Command cannot be performed response and issues
the following fault reports in Table 7.7.
Fault code FC specication
0 Illegal parameter number.
1 Parameter cannot be changed.
2 Upper or lower limit is exceeded.
3 Subindex is corrupted.
4 No array.
5 Wrong data type.
6 Not used.
7 Not used.
9 Description element is not available.
11 No parameter write access.
15 No text available.
17 Not applicable while running.
18 Other errors.
100 –
>100 –
130 No bus access for this parameter.
131 Write to factory set-up is not possible.
132 No LCP access.
252 Unknown viewer.
253 Request is not supported.
254 Unknown attribute.
255 No error.
Table 7.7 Slave Report
7.4.8 Parameter Number (PNU)
Bit numbers 0–11 transfer parameter numbers. The
function of the relevant parameter is dened in the
parameter description in chapter 6 Programming.
7.4.9 Index (IND)
The index is used with the parameter number to read/
write access parameters with an index, for example,
parameter 15-30 Alarm Log: Error Code. The index consists
of 2 bytes: a low byte and a high byte.
Only the low byte is used as an index.
7.4.10 Parameter Value (PWE)
The parameter value block consists of 2 words (4 bytes),
and the value depends on the dened command (AK). The
master prompts for a parameter value when the PWE block
contains no value. To change a parameter value (write),
write the new value in the PWE block and send from the
master to the slave.
When a slave responds to a parameter request (read
command), the present parameter value in the PWE block
is transferred and returned to the master. If a parameter
contains several data options, for example
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parameter 0-01 Language, select the data value by entering
the value in the PWE block. Serial communication is only
capable of reading parameters containing data type 9 (text
string).
Parameter 15-40 FC Type to parameter 15-53 Power Card
Serial Number contain data type 9.
For example, read the unit size and mains voltage range in
parameter 15-40 FC Type. When a text string is transferred
(read), the length of the telegram is variable, and the texts
are of dierent lengths. The telegram length is dened in
the 2
nd
byte of the telegram (LGE). When using text
transfer, the index character indicates whether it is a read
or a write command.
To read a text via the PWE block, set the parameter
command (AK) to F hex. The index character high-byte
must be 4.
7.4.11 Data Types Supported by the
Frequency Converter
Unsigned means that there is no operational sign in the
telegram.
Data types Description
3 Integer 16
4 Integer 32
5 Unsigned 8
6 Unsigned 16
7 Unsigned 32
9 Text string
Table 7.8 Data Types
7.4.12 Conversion
The programming guide contains the descriptions of
attributes of each parameter. Parameter values are
transferred as whole numbers only. Conversion factors are
used to transfer decimals.
Parameter 4-12 Motor Speed Low Limit [Hz] has a conversion
factor of 0.1. To preset the minimum frequency to 10 Hz,
transfer the value 100. A conversion factor of 0.1 means
that the value transferred is multiplied by 0.1. The value
100 is thus perceived as 10.0.
Conversion index Conversion factor
74 3600
2 100
1 10
0 1
-1 0.1
-2 0.01
-3 0.001
-4 0.0001
-5 0.00001
Table 7.9 Conversion
7.4.13 Process Words (PCD)
The block of process words is divided into 2 blocks of 16
bits, which always occur in the dened sequence.
PCD 1 PCD 2
Control telegram (master⇒slave control
word)
Reference value
Control telegram (slave⇒master) status
word
Present output
frequency
Table 7.10 Process Words (PCD)
7.5
Examples
7.5.1 Writing a Parameter Value
Change parameter 4-14 Motor Speed High Limit [Hz] to 100
Hz.
Write the data in EEPROM.
PKE = E19E hex - Write single word in
parameter 4-14 Motor Speed High Limit [Hz]:
•
IND = 0000 hex.
•
PWEHIGH = 0000 hex.
•
PWELOW = 03E8 hex.
Data value 1000, corresponding to 100 Hz, see
chapter 7.4.12 Conversion.
The telegram looks like Illustration 7.10.
E19E H
PKE IND PWE
high
PWE
low
0000 H 0000 H 03E8 H
130BA092.10
Illustration 7.10 Telegram
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7 7
NOTICE
Parameter 4-14 Motor Speed High Limit [Hz] is a single
word, and the parameter command for write in EEPROM
is E. Parameter 4-14 Motor Speed High Limit [Hz] is 19E in
hexadecimal.
The response from the slave to the master is shown in
Illustration 7.11.
119E H
PKE
IND
PWE
high
PWE
low
0000 H 0000 H 03E8 H
130BA093.10
Illustration 7.11 Response from Master
7.5.2 Reading a Parameter Value
Read the value in parameter 3-41 Ramp 1 Ramp Up Time.
PKE = 1155 hex - Read parameter value in
parameter 3-41 Ramp 1 Ramp Up Time:
•
IND = 0000 hex.
•
PWE
HIGH
= 0000 hex.
•
PWE
LOW
= 0000 hex.
1155 H
PKE IND PWE
high
PWE
low
0000 H 0000 H 0000 H
130BA094.10
Illustration 7.12 Telegram
If the value in parameter 3-41 Ramp 1 Ramp Up Time is
10 s, the response from the slave to the master is shown in
Illustration 7.13.
130BA267.10
1155 H
PKE
IND
0000 H 0000 H 03E8 H
PWE
high
PWE
low
Illustration 7.13 Response
3E8 hex corresponds to 1000 decimal. The conversion
index for parameter 3-41 Ramp 1 Ramp Up Time is -2, that
is, 0.01.
Parameter 3-41 Ramp 1 Ramp Up Time is of the type
Unsigned 32.
7.6
Modbus RTU Overview
7.6.1 Introduction
Danfoss assumes that the installed controller supports the
interfaces in this document, and strictly observes all
requirements and limitations stipulated in the controller
and frequency converter.
The built-in Modbus RTU (remote terminal unit) is
designed to communicate with any controller that
supports the interfaces dened in this document. It is
assumed that the user has full knowledge of the
capabilities and limitations of the controller.
7.6.2 Overview
Regardless of the type of physical communication
networks, this section describes the process that a
controller uses to request access to another device. This
process includes how the Modbus RTU responds to
requests from another device, and how errors are detected
and reported. It also establishes a common format for the
layout and contents of telegram elds.
During communications over a Modbus RTU network, the
protocol:
•
Determines how each controller learns its device
address.
•
Recognizes a telegram addressed to it.
•
Determines which actions to take.
•
Extracts any data or other information contained
in the telegram.
If a reply is required, the controller constructs the reply
telegram and sends it.
Controllers communicate using a master/slave technique in
which only the master can initiate transactions (called
queries). Slaves respond by supplying the requested data
to the master, or by acting as requested in the query.
The master can address individual slaves, or initiate a
broadcast telegram to all slaves. Slaves return a response
to queries that are addressed to them individually. No
responses are returned to broadcast queries from the
master.
The Modbus RTU protocol establishes the format for the
master query by providing the following information:
•
The device (or broadcast) address.
•
A function code dening the requested action.
•
Any data to be sent.
•
An error-checking eld.
The response telegram of the slave device is also
constructed using Modbus protocol. It contains elds
conrming the action taken, any data to be returned, and
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an error-checking eld. If an error occurs in receipt of the
telegram, or if the slave is unable to perform the requested
action, the slave constructs and sends an error message.
Alternatively, a timeout occurs.
7.6.3 Frequency Converter with Modbus
RTU
The frequency converter communicates in Modbus RTU
format over the built-in RS485 interface. Modbus RTU
provides access to the control word and bus reference of
the frequency converter.
The control word allows the Modbus master to control
several important functions of the frequency converter:
•
Start.
•
Various stops:
- Coast stop.
- Quick stop.
- DC brake stop.
- Normal (ramp) stop.
•
Reset after a fault trip.
•
Run at various preset speeds.
•
Run in reverse.
•
Change the active set-up.
•
Control built-in relay of the frequency converter.
The bus reference is commonly used for speed control. It is
also possible to access the parameters, read their values,
and, where possible, write values to them. Accessing the
parameters
oers a range of control options, including
controlling the setpoint of the frequency converter when
its internal PI controller is used.
7.7
Network Conguration
To enable Modbus RTU on the frequency converter, set the
following parameters:
Parameter Setting
Parameter 8-30 Protocol Modbus RTU
Parameter 8-31 Address 1–247
Parameter 8-32 Baud Rate 2400–115200
Parameter 8-33 Parity / Stop Bits
Even parity, 1 stop bit
(default)
Table 7.11 Network Conguration
7.8
Modbus RTU Message Framing
Structure
7.8.1 Introduction
The controllers are set up to communicate on the Modbus
network using RTU (remote terminal unit) mode, with each
byte in a telegram containing 2 4-bit hexadecimal
characters. The format for each byte is shown in Table 7.12.
Start
bit
Data byte Stop/
parity
Stop
Table 7.12 Format for Each Byte
Coding system 8-bit binary, hexadecimal 0–9, A–F.
2 hexadecimal characters contained in each
8-bit eld of the telegram.
Bits per byte
•
1 start bit.
•
8 data bits, least signicant bit sent rst.
•
1 bit for even/odd parity; no bit for no
parity.
•
1 stop bit if parity is used; 2 bits if no
parity.
Error check eld Cyclic redundancy check (CRC).
Table 7.13 Byte Details
7.8.2 Modbus RTU Telegram Structure
The transmitting device places a Modbus RTU telegram
into a frame with a known beginning and ending point.
This allows receiving devices to begin at the start of the
telegram, read the address portion, determine which
device is addressed (or all devices, if the telegram is
broadcast), and to recognize when the telegram is
completed. Partial telegrams are detected and errors set as
a result. Characters for transmission must be in
hexadecimal 00–FF format in each eld. The frequency
converter continuously monitors the network bus, also
during silent intervals. When the rst eld (the address
eld) is received, each frequency converter or device
decodes it to determine which device is being addressed.
Modbus RTU telegrams addressed to 0 are broadcast
telegrams. No response is permitted for broadcast
telegrams. A typical telegram frame is shown in Table 7.14.
Start Address Function Data
CRC
check
End
T1-T2-T3-
T4
8 bits 8 bits N x 8 bits 16 bits
T1-T2-T3-
T4
Table 7.14 Typical Modbus RTU Telegram Structure
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7.8.3 Start/Stop Field
Telegrams start with a silent period of at least 3.5 character
intervals. The silent period is implemented as a multiple of
character intervals at the selected network baud rate
(shown as Start T1-T2-T3-T4). The rst eld to be
transmitted is the device address. Following the last
transmitted character, a similar period of at least 3.5
character intervals marks the end of the telegram. A new
telegram can begin after this period.
Transmit the entire telegram frame as a continuous stream.
If a silent period of more than 1.5 character intervals
occurs before completion of the frame, the receiving
device
ushes the incomplete telegram and assumes that
the next byte is the address eld of a new telegram.
Similarly, if a new telegram begins before 3.5 character
intervals after a previous telegram, the receiving device
considers it a continuation of the previous telegram. This
behavior causes a timeout (no response from the slave),
since the value in the nal CRC eld is not valid for the
combined telegrams.
7.8.4 Address Field
The address eld of a telegram frame contains 8 bits. Valid
slave device addresses are in the range of 0–247 decimal.
The individual slave devices are assigned addresses in the
range of 1–247. 0 is reserved for broadcast mode, which all
slaves recognize. A master addresses a slave by placing the
slave address in the address eld of the telegram. When
the slave sends its response, it places its own address in
this address eld to let the master know which slave is
responding.
7.8.5 Function Field
The function eld of a telegram frame contains 8 bits. Valid
codes are in the range of 1–FF. Function elds are used to
send telegrams between master and slave. When a
telegram is sent from a master to a slave device, the
function code eld tells the slave what kind of action to
perform. When the slave responds to the master, it uses
the function code eld to indicate either a normal (error-
free) response, or that some kind of error occurred (called
an exception response).
For a normal response, the slave simply echoes the original
function code. For an exception response, the slave returns
a code that is equivalent to the original function code with
its most
signicant bit set to logic 1. In addition, the slave
places a unique code into the data eld of the response
telegram. This code tells the master what kind of error
occurred, or the reason for the exception. Also refer to
chapter 7.8.11 Function Codes Supported by Modbus RTU and
chapter 7.8.12 Modbus Exception Codes.
7.8.6 Data Field
The data eld is constructed using sets of 2 hexadecimal
digits, in the range of 00–FF hexadecimal. These digits are
made up of 1 RTU character. The data eld of telegrams
sent from a master to a slave device contains additional
information which the slave must use to perform
accordingly.
The information can include items such as:
•
Coil or register addresses.
•
The quantity of items to be handled.
•
The count of actual data bytes in the
eld.
7.8.7 CRC Check Field
Telegrams include an error-checking eld, operating based
on a cyclic redundancy check (CRC) method. The CRC eld
checks the contents of the entire telegram. It is applied
regardless of any parity check method used for the
individual characters of the telegram. The transmitting
device calculates the CRC value and appends the CRC as
the last eld in the telegram. The receiving device
recalculates a CRC during receipt of the telegram and
compares the calculated value to the actual value received
in the CRC eld. 2 unequal values result in bus timeout.
The error-checking eld contains a 16-bit binary value
implemented as 2 8-bit bytes. After the implementation,
the low-order byte of the eld is appended rst, followed
by the high-order byte. The CRC high-order byte is the last
byte sent in the telegram.
7.8.8 Coil Register Addressing
In Modbus, all data is organized in coils and holding
registers. Coils hold a single bit, whereas holding registers
hold a 2 byte word (that is 16 bits). All data addresses in
Modbus telegrams are referenced to 0. The 1st occurrence
of a data item is addressed as item number 0. For example:
The coil known as coil 1 in a programmable controller is
addressed as coil 0000 in the data address eld of a
Modbus telegram. Coil 127 decimal is addressed as coil
007Ehex (126 decimal).
Holding register 40001 is addressed as register 0000 in the
data address eld of the telegram. The function code eld
already species a holding register operation. Therefore,
the 4XXXX reference is implicit. Holding register 40108 is
addressed as register 006Bhex (107 decimal).
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Coil
number
Description
Signal
direction
1–16
Frequency converter control word
(see Table 7.16).
Master to slave
17–32
Frequency converter speed or
setpoint reference range 0x0–
0xFFFF (-200% ... ~200%).
Master to slave
33–48
Frequency converter status word
(see Table 7.17).
Slave to master
49–64
Open-loop mode: Frequency
converter output frequency.
Closed-loop mode: Frequency
converter feedback signal.
Slave to master
65
Parameter write control (master to
slave).
Master to slave
0 = Parameter changes are written
to the RAM of the frequency
converter.
1 = Parameter changes are written
to the RAM and EEPROM of the
frequency converter.
66–65536 Reserved. –
Table 7.15 Coil Register
Coil 0 1
01 Preset reference lsb
02 Preset reference msb
03 DC brake No DC brake
04 Coast stop No coast stop
05 Quick stop No quick stop
06 Freeze frequency No freeze frequency
07 Ramp stop Start
08 No reset Reset
09 No jog Jog
10 Ramp 1 Ramp 2
11 Data not valid Data valid
12 Relay 1 o Relay 1 on
13 Relay 2 o Relay 2 on
14 Set up lsb
15 –
16 No reversing Reversing
Table 7.16 Frequency Converter Control Word (FC Prole)
Coil 0 1
33 Control not ready Control ready
34
Frequency converter not
ready
Frequency converter ready
35 Coast stop Safety closed
36 No alarm Alarm
37 Not used Not used
38 Not used Not used
39 Not used Not used
40 No warning Warning
41 Not at reference At reference
42 Hand mode Auto mode
43 Out of frequency range In frequency range
44 Stopped Running
45 Not used Not used
46 No voltage warning Voltage exceeds
47 Not in current limit Current limit
48 Thermal level is OK Thermal level exceeds
Table 7.17 Frequency Converter Status Word (FC Prole)
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7 7
Bus
address
Bus
register
1)
PLC
register
Content Access Description
0 1 40001 Reserved –
Reserved for legacy frequency converters VLT
®
5000 and
VLT
®
2800.
1 2 40002 Reserved –
Reserved for legacy frequency converters VLT
®
5000 and
VLT
®
2800.
2 3 40003 Reserved –
Reserved for legacy frequency converters VLT
®
5000 and
VLT
®
2800.
3 4 40004 Free – –
4 5 40005 Free – –
5 6 40006 Modbus conguration Read/Write
TCP only. Reserved for Modbus TCP
(parameter 12-28 Store Data Values and
parameter 12-29 Store Always - stored in, for example,
EEPROM).
6 7 40007 Last fault code Read only
Fault code received from parameter database, refer to
WHAT 38295 for details.
7 8 40008 Last error register Read only
Address of register with which last error occurred, refer
to WHAT 38296 for details.
8 9 40009 Index pointer Read/Write
Subindex of parameter to be accessed. Refer to WHAT
38297 for details.
9 10 40010 Parameter 0-01 Language
Dependent on
parameter
access
Parameter 0-01 Language (Modbus register = 10
parameter number)
20 bytes space reserved for parameter in Modbus map.
19 20 40020 Free – –
29 30 40030
Parameter 0-03 Regional
Settings
Dependent on
parameter
access
Parameter 0-03 Regional Settings
20 bytes space reserved for parameter in Modbus map.
Table 7.18 Address/Registers
1) Value written in the Modbus RTU telegram must be 1 or less than the register number. For example, Read Modbus Register 1 by writing value 0
in the telegram.
7.8.9 Access via PCD write/read
The advantage of using the PCD write/read conguration is
that the controller can write or read more data in 1
telegram. Up to 63 registers can be read or written to via
the function code read holding register or write multiple
registers in 1 telegram. The structure is also exible so that
only 2 registers can be written to and 10 registers can be
read from the controller.
The PCD write list is data sent from the controller to the
frequency converter, the data includes control word,
reference, and application dependent data like minimum
reference and ramp times, and so on.
NOTICE
The control word and reference is always sent in the list
from the controller to the frequency converter.
The PCD write list is set up in parameter 8-42 PCD Write
Conguration.
The PCD read list is data sent from the frequency converter
to the controller like status word, main actual value, and
application dependent data like running hours, motor
current, and alarm word.
NOTICE
The status word and main actual value is always sent in
the list from the frequency converter to the controller.
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CTW
Holding
Register
2810
Write
Master Frequency Converter
Read
Frequency
Converter Master
Controlled by
Parameter
Holding
Register
Controlled by
Parameter
8-42 [0]
REF
2811
8-42 [1]
2812
8-42 [2]
PCD 2
write
2813
8-42 [3]
PCD 3
write
2814
8-42 [4]
PCD 4
write
2815
8-42 [5]
PCD 5
write
...
...
...
write
2873
8-42 [63]
PCD 63
write
STW
2910
8-43 [0]
MAV
2911
8-43 [1]
2912
8-43 [2]
PCD 2
read
2913
8-43 [3]
PCD 3
read
2914
8-43 [4]
PCD 4
read
2915
8-43 [5]
PCD 5
read
...
...
...
read
2919
8-43 [63]
PCD 63
read
130BC048.10
Illustration 7.14 Accessing via PCD write/read
NOTICE
The boxes marked in grey are not changeable, they are
default values.
NOTICE
The 32 bit parameters must be mapped inside the 32 bit
boundaries (PCD2 & PCD3 or PCD4 & PCD5, and so on.),
where the parameter number is mapped twice to
parameter 8-42 PCD Write Conguration or
parameter 8-43 PCD Read Conguration.
7.8.10 How to Control the Frequency
Converter
This section describes codes which can be used in the
function and data elds of a Modbus RTU telegram.
7.8.11 Function Codes Supported by
Modbus RTU
Modbus RTU supports use of the following function codes
in the function eld of a telegram.
Function Function code (hex)
Read coils 1
Read holding registers 3
Write single coil 5
Write single register 6
Write multiple coils F
Write multiple registers 10
Get comm. event counter B
Report slave ID 11
Read write multiple registers 17
Table 7.19 Function Codes
Function
Function
code
Subfunction
code
Subfunction
Diagnostics 8
1 Restart communication.
2
Return diagnostic
register.
10
Clear counters and
diagnostic register.
11
Return bus message
count.
12
Return bus communi-
cation error count.
13 Return slave error count.
14
Return slave message
count.
Table 7.20 Function Codes
7.8.12 Modbus Exception Codes
For a full explanation of the structure of an exception code
response, refer to chapter 7.8.5 Function Field.
Code Name Meaning
1
Illegal
function
The function code received in the query is
not an allowable action for the server (or
slave). This may be because the function
code is only applicable to newer devices
and was not implemented in the unit
selected. It could also indicate that the
server (or slave) is in the wrong state to
process a request of this type, for example
because it is not congured and is being
asked to return register values.
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Code Name Meaning
2
Illegal data
address
The data address received in the query is
not an allowable address for the server (or
slave). More specically, the combination
of reference number and transfer length is
invalid. For a controller with 100 registers,
a request with oset 96 and length 4
succeeds, while a request with oset 96
and length 5 generates exception 02.
3
Illegal data
value
A value contained in the query data eld
is not an allowable value for server (or
slave). This indicates a fault in the
structure of the remainder of a complex
request, such as that the implied length is
incorrect. It does NOT mean that a data
item submitted for storage in a register
has a value outside the expectation of the
application program, since the Modbus
protocol is unaware of the signicance of
any value of any register.
4
Slave device
failure
An unrecoverable error occurred while the
server (or slave) was attempting to
perform the requested action.
Table 7.21 Modbus Exception Codes
7.9
How to Access Parameters
7.9.1 Parameter Handling
The PNU (parameter number) is translated from the
register address contained in the Modbus read or write
message. The parameter number is translated to Modbus
as (10 x parameter number) decimal. Example: Reading
parameter 3-12 Catch up/slow Down Value (16 bit): The
holding register 3120 holds the parameters value. A value
of 1352 (decimal) means that the parameter is set to
12.52%.
Reading parameter 3-14 Preset Relative Reference (32 bit):
The holding registers 3410 and 3411 hold the parameters
values. A value of 11300 (decimal), means that the
parameter is set to 1113.00.
For information on the parameters, size, and conversion
index, see chapter 6 Programming.
7.9.2 Storage of Data
The coil 65 decimal determines whether data written to
the frequency converter is stored in EEPROM and RAM (coil
65 = 1), or only in RAM (coil 65 = 0).
7.9.3 IND (Index)
Some parameters in the frequency converter are array
parameters, for example parameter 3-10 Preset Reference.
Since the Modbus does not support arrays in the holding
registers, the frequency converter has reserved the holding
register 9 as pointer to the array. Before reading or writing
an array parameter, set the holding register 9. Setting
holding register to the value of 2 causes all following read/
write to array parameters to be to the index 2.
7.9.4 Text Blocks
Parameters stored as text strings are accessed in the same
way as the other parameters. The maximum text block size
is 20 characters. If a read request for a parameter is for
more characters than the parameter stores, the response is
truncated. If the read request for a parameter is for fewer
characters than the parameter stores, the response is space
lled.
7.9.5 Conversion Factor
A parameter value can only be transferred as a whole
number. To transfer decimals, use a conversion factor.
7.9.6 Parameter Values
Standard data types
Standard data types are int 16, int 32, uint 8, uint 16, and
uint 32. They are stored as 4x registers (40001–4FFFF). The
parameters are read using function 03 hex read holding
registers. Parameters are written using the function 6 hex
preset single register for 1 register (16 bits), and the
function 10 hex preset multiple registers for 2 registers (32
bits). Readable sizes range from 1 register (16 bits) up to
10 registers (20 characters).
Non-standard data types
Non-standard data types are text strings and are stored as
4x registers (40001–4FFFF). The parameters are read using
function 03 hex read holding registers and written using
function 10 hex preset multiple registers. Readable sizes
range from 1 register (2 characters) up to 10 registers (20
characters).
7.10
Examples
The following examples show various Modbus RTU
commands.
7.10.1 Read Coil Status (01 hex)
Description
This function reads the ON/OFF status of discrete outputs
(coils) in the frequency converter. Broadcast is never
supported for reads.
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Query
The query telegram species the starting coil and quantity
of coils to be read. Coil addresses start at 0, that is, coil 33
is addressed as 32.
Example of a request to read coils 33–48 (status word)
from slave device 01.
Field name Example (hex)
Slave address 01 (frequency converter address)
Function 01 (read coils)
Starting address HI 00
Starting address LO 20 (32 decimals) coil 33
Number of points HI 00
Number of points LO 10 (16 decimals)
Error check (CRC) –
Table 7.22 Query
Response
The coil status in the response telegram is packed as 1 coil
per bit of the data
eld. Status is indicated as: 1 = ON; 0 =
OFF. The lsb of the rst data byte contains the coil
addressed in the query. The other coils follow toward the
high-order end of this byte, and from low order to high
order in subsequent bytes.
If the returned coil quantity is not a multiple of 8, the
remaining bits in the nal data byte are padded with
values 0 (toward the high-order end of the byte). The byte
count eld species the number of complete bytes of data.
Field name Example (hex)
Slave address 01 (frequency converter address)
Function 01 (read coils)
Byte count 02 (2 bytes of data)
Data (coils 40–33) 07
Data (coils 48–41) 06 (STW = 0607hex)
Error check (CRC) –
Table 7.23 Response
NOTICE
Coils and registers are addressed explicitly with an o-
set of -1 in Modbus.
For example, coil 33 is addressed as coil 32.
7.10.2 Force/Write Single Coil (05 hex)
Description
This function forces the coil to either ON or OFF. When
broadcast, the function forces the same coil references in
all attached slaves.
Query
The query telegram species the coil 65 (parameter write
control) to be forced. Coil addresses start at 0, that is, coil
65 is addressed as 64. Force data = 00 00 hex (OFF) or FF
00 hex (ON).
Field name Example (hex)
Slave address 01 (Frequency converter address)
Function 05 (write single coil)
Coil address HI 00
Coil address LO 40 (64 decimal) Coil 65
Force data HI FF
Force data LO 00 (FF 00 = ON)
Error check (CRC) –
Table 7.24 Query
Response
The normal response is an echo of the query, returned
after the coil state has been forced.
Field name Example (hex)
Slave address 01
Function 05
Force data HI FF
Force data LO 00
Quantity of coils HI 00
Quantity of coils LO 01
Error check (CRC) –
Table 7.25 Response
7.10.3 Force/Write Multiple Coils (0F hex)
Description
This function forces each coil in a sequence of coils to
either on or o. When broadcasting, the function forces
the same coil references in all attached slaves.
Query
The query telegram species the coils 17–32 (speed
setpoint) to be forced.
NOTICE
Coil addresses start at 0, that is, coil 17 is addressed as
16.
Field name Example (hex)
Slave address 01 (frequency converter address)
Function 0F (write multiple coils)
Coil address HI 00
Coil address LO 10 (coil address 17)
Quantity of coils HI 00
Quantity of coils LO 10 (16 coils)
Byte count 02
Force data HI
(Coils 8–1)
20
Force data LO
(Coils 16–9)
00 (reference = 2000 hex)
Error check (CRC) –
Table 7.26 Query
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Response
The normal response returns the slave address, function
code, starting address, and quantity of coils forced.
Field name Example (hex)
Slave address 01 (frequency converter address)
Function 0F (write multiple coils)
Coil address HI 00
Coil address LO 10 (coil address 17)
Quantity of coils HI 00
Quantity of coils LO 10 (16 coils)
Error check (CRC) –
Table 7.27 Response
7.10.4 Read Holding Registers (03 hex)
Description
This function reads the contents of holding registers in the
slave.
Query
The query telegram species the starting register and
quantity of registers to be read. Register addresses start at
0, that is, registers 1–4 are addressed as 0–3.
Example: Read parameter 3-03 Maximum Reference, register
03030.
Field name Example (hex)
Slave address 01
Function 03 (Read holding registers)
Starting address HI 0B (Register address 3029)
Starting address LO D5 (Register address 3029)
Number of points HI 00
Number of points LO
02 – (parameter 3-03 Maximum
Reference is 32 bits long, that is, 2
registers)
Error check (CRC) –
Table 7.28 Query
Response
The register data in the response telegram is packed as 2
bytes per register, with the binary contents right justied
within each byte. For each register, the 1
st
byte contains
the high-order bits, and the 2
nd
contains the low-order
bits.
Example: hex 000088B8 = 35.000 = 35 Hz.
Field name Example (hex)
Slave address 01
Function 03
Byte count 04
Data HI (register 3030) 00
Data LO (register 3030) 16
Data HI (register 3031) E3
Data LO (register 3031) 60
Error check (CRC) –
Table 7.29 Response
7.10.5 Preset Single Register (06 hex)
Description
This function presets a value into a single holding register.
Query
The query telegram species the register reference to be
preset. Register addresses start at 0, that is, register 1 is
addressed as 0.
Example: Write to parameter 1-00 Conguration Mode,
register 1000.
Field name Example (hex)
Slave address 01
Function 06
Register address HI 03 (register address 999)
Register address LO E7 (register address 999)
Preset data HI 00
Preset data LO 01
Error check (CRC) –
Table 7.30 Query
Response
The normal response is an echo of the query, returned
after the register contents have been passed.
Field name Example (hex)
Slave address 01
Function 06
Register address HI 03
Register address LO E7
Preset data HI 00
Preset data LO 01
Error check (CRC) –
Table 7.31 Response
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7.10.6 Preset Multiple Registers (10 hex)
Description
This function presets values into a sequence of holding
registers.
Query
The query telegram species the register references to be
preset. Register addresses start at 0, that is, register 1 is
addressed as 0. Example of a request to preset 2 registers
(set parameter 1-24 Motor Current to 738 (7.38 A)):
Field name Example (hex)
Slave address 01
Function 10
Starting address HI 04
Starting address LO 07
Number of registers HI 00
Number of registers LO 02
Byte count 04
Write data HI (Register 4: 1049) 00
Write data LO (Register 4: 1049) 00
Write data HI (Register 4: 1050) 02
Write data LO (Register 4: 1050) E2
Error check (CRC) –
Table 7.32 Query
Response
The normal response returns the slave address, function
code, starting address, and quantity of registers preset.
Field name Example (hex)
Slave address 01
Function 10
Starting address HI 04
Starting address LO 19
Number of registers HI 00
Number of registers LO 02
Error check (CRC) –
Table 7.33 Response
7.10.7 Read/Write Multiple Registers (17
hex)
Description
This function code performs a combination of 1 read
operation and 1 write operation in a single MODBUS
transaction. The write operation is performed before read.
Query
The query message species the starting address and
number of holding registers to be read as well as the
starting address, number of holding registers, and the data
to be written. Holding registers are addressed starting at
zero. Example of a request to set parameter 1-24 Motor
Current to 738 (7.38 A) and read parameter 3-03 Maximum
Reference which has value 50000 (50,000 Hz):
Field name Example (hex)
Slave address 01
Function 17
Reading starting address HI 0B (Register address 3029)
Read starting address LO D5 (Register address 3029)
Quantity to read HI 00
Quantity to read LO
02
(Parameter 3-03 Maximum
Reference is 32 bits long, that is,
2 registers)
Write starting address HI 04 (Register address 1239)
Write starting address LO D7 (Register address 1239)
Quantity to write HI 00
Quantity to write LO 02
Write byte count 04
Write registers value HI 00
Write registers value LO 00
Write registers value HI 02
Write registers value LO 0E
Error check (CRC) –
Table 7.34 Query
Response
The normal response contains the data from the group of
registers that were read. The byte count eld species the
quantity of bytes to follow in the read data eld.
Field name Example (hex)
Slave address 01
Function 17
Byte count 04
Read registers value HI 00
Read registers value LO 00
Read registers value HI C3
Read registers value LO 50
Error check (CRC) –
Table 7.35 Response
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7 7
7.11 Danfoss FC Control Prole
7.11.1 Control Word According to FC Prole
(8-10 Protocol = FC Prole)
Speed ref.CTW
Master-follower
130BA274.11
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit
no.:
Illustration 7.15 Control Word According to FC Prole
Bit Bit value = 0 Bit value = 1
00 Reference value External selection lsb
01 Reference value External selection msb
02 DC brake Ramp
03 Coasting No coasting
04 Quick stop Ramp
05
Hold output
frequency
Use ramp
06 Ramp stop Start
07 No function Reset
08 No function Jog
09 Ramp 1 Ramp 2
10 Data invalid Data valid
11 Relay 01 open Relay 01 active
12 Relay 02 open Relay 02 active
13 Parameter set-up Selection lsb
15 No function Reverse
Table 7.36 Control Word According to FC Prole
Explanation of the control bits
Bits 00/01
Bits 00 and 01 are used to select among the 4 reference
values, which are preprogrammed in parameter 3-10 Preset
Reference according to Table 7.37.
Programmed
reference
value
Parameter
Bit
01
Bit
00
1 Parameter 3-10 Preset Reference [0] 0 0
2 Parameter 3-10 Preset Reference [1] 0 1
3 Parameter 3-10 Preset Reference [2] 1 0
4 Parameter 3-10 Preset Reference [3] 1 1
Table 7.37 Control Bits
NOTICE
In parameter 8-56 Preset Reference Select, dene how bit
00/01 gates with the corresponding function on the
digital inputs.
Bit 02, DC brake
Bit 02 = 0: Leads to DC braking and stop. Set braking
current and duration in parameter 2-01 DC Brake Current
and parameter 2-02 DC Braking Time.
Bit 02 = 1: Leads to ramping.
Bit 03, Coasting
Bit 03 = 0: The frequency converter immediately releases
the motor (the output transistors are shut o), and it
coasts to a standstill.
Bit 03 = 1: If the other starting conditions are met, the
frequency converter starts the motor.
In parameter 8-50 Coasting Select, dene how bit 03 gates
with the corresponding function on a digital input.
Bit 04, Quick stop
Bit 04 = 0: Makes the motor speed ramp down to stop (set
in parameter 3-81 Quick Stop Ramp Time).
Bit 05, Hold output frequency
Bit 05 = 0: The present output frequency (in Hz) freezes.
Change the frozen output frequency only with the digital
inputs programmed to [21] Speed up and [22] Speed down
(parameter 5-10 Terminal 18 Digital Input to
parameter 5-13 Terminal 29 Digital Input).
NOTICE
If freeze output is active, the frequency converter can
only be stopped in 1 of the following ways:
•
Bit 03 coast stop.
•
Bit 02 DC brake.
•
Digital input programmed to [5] DC brake
inverse, [2] Coast inverse, or [3] Coast and reset
inv (parameter 5-10 Terminal 18 Digital Input to
parameter 5-13 Terminal 29 Digital Input).
Bit 06, Ramp stop/start
Bit 06 = 0: Causes a stop and makes the motor speed
ramp down to stop via the selected ramp-down parameter.
Bit 06 = 1: If the other starting conditions are met, bit 06
allows the frequency converter to start the motor.
In parameter 8-53 Start Select, dene how bit 06 ramp stop/
start gates with the corresponding function on a digital
input.
Bit 07, Reset
Bit 07 = 0: No reset.
Bit 07 = 1: Resets a trip. Reset is activated on the leading
signal edge, that is, when changing from logic 0 to logic 1.
Bit 08, Jog
Bit 08 = 1: Parameter 3-11 Jog Speed [Hz] determines the
output frequency.
Bit 09, Selection of ramp 1/2
Bit 09 = 0: Ramp 1 is active (parameter 3-41 Ramp 1 Ramp
Up Time to parameter 3-42 Ramp 1 Ramp Down Time).
Bit 09 = 1: Ramp 2 (parameter 3-51 Ramp 2 Ramp Up Time
to parameter 3-52 Ramp 2 Ramp Down Time) is active.
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Bit 10, Data not valid/Data valid
Tell the frequency converter whether to use or ignore the
control word.
Bit 10 = 0: The control word is ignored.
Bit 10 = 1: The control word is used. This function is
relevant because the telegram always contains the control
word, regardless of the telegram type. If the control word
is not needed when updating or reading parameter, turn it
o.
Bit 11, Relay 01
Bit 11 = 0: Relay not activated.
Bit 11 = 1: Relay 01 activated if [36] Control word bit 11 is
selected in parameter 5-40 Function Relay.
Bit 12, Relay 02
Bit 12 = 0: Relay 02 is not activated.
Bit 12 = 1: Relay 02 is activated if [37] Control word bit 12 is
selected in parameter 5-40 Function Relay.
Bit 13, Set-up selection
Use bit 13 to select from the 2 menu set-ups according to
Table 7.38.
Set-up Bit 13
1 0
2 1
Table 7.38 Menu Set-ups
The function is only possible when [9] Multi set-ups is
selected in parameter 0-10 Active Set-up.
To dene how bit 13 gates with the corresponding
function on the digital inputs, use parameter 8-55 Set-up
Select.
Bit 15 Reverse
Bit 15 = 0: No reversing.
Bit 15 = 1: Reversing. In the default setting, reversing is set
to digital in parameter 8-54 Reversing Select. Bit 15 causes
reversing only when serial communication, [2] Logic OR or
[3] Logic AND is selected.
7.11.2 Status Word According to FC Prole
(STW)
Set parameter 8-30 Protocol to [0] FC.
Output frequencySTW
Bit
Slave-master
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
130BA273.12
Illustration 7.16 Status Word
Bit Bit = 0 Bit = 1
00 Control not ready Control ready
01
Frequency converter not
ready
Frequency converter ready
02 Coasting Enable
03 No error Trip
04 No error Error (no trip)
05 Reserved –
06 No error Triplock
07 No warning Warning
08
Speed ≠ reference
Speed = reference
09 Local operation Bus control
10 Out of frequency limit Frequency limit OK
11 No operation In operation
12 Frequency converter OK Stopped, auto start
13 Voltage OK Voltage exceeded
14 Current OK Current exceeded
15 Thermal level OK Thermal level exceeded
Table 7.39 Status Word According to FC Prole
Explanation of the status bits
Bit 00, Control not ready/ready
Bit 00 = 0: The frequency converter trips.
Bit 00 = 1: The frequency converter controls are ready but
the power component does not necessarily receive any
supply (if there is 24 V external supply to controls).
Bit 01, Frequency converter ready
Bit 01 = 0: The frequency converter is not ready.
Bit 01 = 1: The frequency converter is ready for operation,
but the coasting command is active via the digital inputs
or via serial communication.
Bit 02, Coast stop
Bit 02 = 0: The frequency converter releases the motor.
Bit 02 = 1: The frequency converter starts the motor with a
start command.
Bit 03, No error/trip
Bit 03 = 0: The frequency converter is not in fault mode.
Bit 03 = 1: The frequency converter trips. To re-establish
operation, press [Reset].
Bit 04, No error/error (no trip)
Bit 04 = 0: The frequency converter is not in fault mode.
Bit 04 = 1: The frequency converter shows an error but
does not trip.
Bit 05, Not used
Bit 05 is not used in the status word.
Bit 06, No error/triplock
Bit 06 = 0: The frequency converter is not in fault mode.
Bit 06 = 1: The frequency converter is tripped and locked.
Bit 07, No warning/warning
Bit 07 = 0: There are no warnings.
Bit 07 = 1: A warning has occurred.
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Bit 08, Speed ≠ reference/speed = reference
Bit 08 = 0: The motor runs, but the present speed is
dierent from the preset speed reference. It might happen
when the speed ramps up/down during start/stop.
Bit 08 = 1: The motor speed matches the preset speed
reference.
Bit 09, Local operation/bus control
Bit 09 = 0: [O/Reset] is activated on the control unit or [2]
Local in parameter 3-13 Reference Site is selected. It is not
possible to control the frequency converter via serial
communication.
Bit 09 = 1: It is possible to control the frequency converter
via the eldbus/serial communication.
Bit 10, Out of frequency limit
Bit 10 = 0: The output frequency has reached the value in
parameter 4-12 Motor Speed Low Limit [Hz] or
parameter 4-14 Motor Speed High Limit [Hz].
Bit 10 = 1: The output frequency is within the dened
limits.
Bit 11, No operation/in operation
Bit 11 = 0: The motor is not running.
Bit 11 = 1: The frequency converter has a start signal
without coast.
Bit 12, Frequency converter OK/stopped, auto start
Bit 12 = 0: There is no temporary overtemperature on the
frequency converter.
Bit 12 = 1: The frequency converter stops because of
overtemperature but the unit does not trip and resumes
operation once the overtemperature normalizes.
Bit 13, Voltage OK/limit exceeded
Bit 13 = 0: There are no voltage warnings.
Bit 13 = 1: The DC voltage in the frequency converter’s DC
link is too low or too high.
Bit 14, Current OK/limit exceeded
Bit 14 = 0: The motor current is lower than the current
limit selected in parameter 4-18 Current Limit.
Bit 14 = 1: The current limit in parameter 4-18 Current Limit
is exceeded.
Bit 15, Thermal level OK/limit exceeded
Bit 15 = 0: The timers for motor thermal protection and
thermal protection are not exceeded 100%.
Bit 15 = 1: 1 of the timers exceeds 100%.
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7.11.3 Bus Speed Reference Value
Speed reference value is transmitted to the frequency converter in a relative value in %. The value is transmitted in the form
of a 16-bit word. The integer value 16384 (4000 hex) corresponds to 100%. Negative gures are formatted using 2’s
complement. The actual output frequency (MAV) is scaled in the same way as the bus reference.
Actual output
frequency
STW
Follower-slave
Speed referenceCTW
Master-slave
16bit
130BA276.11
Illustration 7.17 Actual Output Frequency (MAV)
The reference and MAV are scaled as follows:
Reverse Forward
Par.3-00 set to
(1) -max- +max
Max reference Max reference
Par.3-00 set to
(0) min-max
Max reference
Forward
Min reference
100%
(4000hex)
-100%
(C000hex)
0%
(0hex)
Par.3-03 0 Par.3-03
Par.3-03
(4000hex)(0hex)
0% 100%
Par.3-02
130BA277.10
Illustration 7.18 Reference and MAV
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8 General Specications
8.1 Mechanical Dimensions
8.1.1 Side-by-side Installation
The frequency converter can be mounted side by side but requires the clearance above and below for cooling.
Power [kW (hp)] Clearance above/below [mm (in)]
Size IP class 3x200–240 V 3x380–480 V 3x525–600 V
H1 IP20 0.25–1.5 (0.33–2) 0.37–1.5 (0.5–2) – 100 (4)
H2 IP20 2.2 (3) 2.2–4 (3–5) – 100 (4)
H3 IP20 3.7 (5) 5.5–7.5 (7.5–10) – 100 (4)
H4 IP20 5.5–7.5 (7.5–10) 11–15 (15–20) – 100 (4)
H5 IP20 11 (15) 18.5–22 (25–30) – 100 (4)
H6 IP20 15–18.5 (20–25) 30–45 (40–60) 18.5–30 (25–40) 200 (7.9)
H7 IP20 22–30 (30–40) 55–75 (70–100) 37–55 (50–70) 200 (7.9)
H8 IP20 37–45 (50–60) 90 (125) 75–90 (100–125) 225 (8.9)
H9 IP20 – – 2.2–7.5 (3–10) 100 (4)
H10 IP20 – – 11–15 (15–20) 200 (7.9)
I2 IP54 – 0.75–4.0 (1–5) – 100 (4)
I3 IP54 – 5.5–7.5 (7.5–10) – 100 (4)
I4 IP54 – 11–18.5 (15–25) – 100 (4)
I6 IP54 – 22–37 (30–50) – 200 (7.9)
I7 IP54 – 45–55 (60–70) – 200 (7.9)
I8 IP54 – 75–90 (100–125) – 225 (8.9)
Table 8.1 Clearance Required for Cooling
NOTICE
With IP21/NEMA Type1 option kit mounted, a distance of 50 mm (2 in) between the units is required.
General Specications
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8.1.2 Frequency Converter Dimensions
A
a
b
B
C
D
130BB614.10
e
f
a
d
e
130BC205.10
e
f
a
e
130BC246.10
Enclosure Power [kW (hp)] Height [mm (in)] Width [mm (in)]
Depth
[mm (in)]
Mounting hole [mm (in)]
Maximum
weight
Size IP class 3x200–240 V 3x380–480 V 3x525–600 V A
A
1)
a B b C d e f kg (lb)
H1 IP20
0.25–1.5
(0.33–2.0)
0.37–1.5
(0.5–2.0)
– 195 (7.7) 273 (10.7) 183 (7.2) 75 (3.0) 56 (2.2) 168 (6.6) 9 (0.35)
4.5
(0.18)
5.3 (0.21) 2.1 (4.6)
H2 IP20 2.2 (3.0)
2.2–4.0
(3.0–5.0)
– 227 (8.9) 303 (11.9) 212 (8.3) 90 (3.5) 65 (2.6) 190 (7.5) 11 (0.43)
5.5
(0.22)
7.4 (0.29) 3.4 (7.5)
H3 IP20 3.7 (5.0)
5.5–7.5
(7.5–10)
–
255
(10.0)
329 (13.0) 240 (9.4) 100 (3.9) 74 (2.9) 206 (8.1) 11 (0.43)
5.5
(0.22)
8.1 (0.32) 4.5 (9.9)
H4 IP20
5.5–7.5
(7.5–10)
11–15
(15–20)
–
296
(11.7)
359 (14.1) 275 (10.8) 135 (5.3) 105 (4.1) 241 (9.5)
12.6
(0.50)
7 (0.28) 8.4 (0.33) 7.9 (17.4)
H5 IP20 11 (15)
18.5–22
(25–30)
–
334
(13.1)
402 (15.8) 314 (12.4) 150 (5.9) 120 (4.7) 255 (10)
12.6
(0.50)
7 (0.28) 8.5 (0.33) 9.5 (20.9)
H6 IP20
15–18.5
(20–25)
30–45
(40–60)
18.5–30
(25–40)
518
(20.4)
595 (23.4)/635
(25), 45 kW
495 (19.5) 239 (9.4) 200 (7.9) 242 (9.5) –
8.5
(0.33)
15 (0.6) 24.5 (54)
H7 IP20
22–30
(30–40)
55–75
(70–100)
37–55
(50–70)
550
(21.7)
630 (24.8)/690
(27.2), 75 kW
521 (20.5) 313 (12.3) 270 (10.6) 335 (13.2) –
8.5
(0.33)
17 (0.67) 36 (79)
H8 IP20
37–45
(50–60)
90 (125)
75–90
(100–125)
660 (26) 800 (31.5) 631 (24.8) 375 (14.8) 330 (13) 335 (13.2) –
8.5
(0.33)
17 (0.67) 51 (112)
H9 IP20 – –
2.2–7.5
(3.0–10)
269
(10.6)
374 (14.7) 257 (10.1) 130 (5.1) 110 (4.3) 205 (8.0) 11 (0.43)
5.5
(0.22)
9 (0.35) 6.6 (14.6)
H10 IP20 – –
11–15
(15–20)
399
(15.7)
419 (16.5) 380 (15) 165 (6.5) 140 (5.5) 248 (9.8) 12 (0.47)
6.8
(0.27)
7.5 (0.30) 12 (26.5)
1) Including decoupling plate
The dimensions are only for the physical units.
NOTICE
When installing in an application, allow space above and below the units for cooling. The amount of space for free air passage is listed in Table 8.1.
Table 8.2 Dimensions, Enclosure Sizes H1–H10
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 103
8 8
A
a
b
B
C
D
130BB614.10
e
f
a
d
e
130BC205.10
e
f
a
e
130BC246.10
Enclosure Power [kW (hp)] Height [mm (in)] Width [mm (in)]
Depth
[mm (in)]
Mounting hole [mm (in)]
Maximum
weight
Size IP class 3x200–240 V 3x380–480 V 3x525–600 V A
A
1)
a B b C d e f kg (lb)
I2 IP54 –
0.75–4.0
(1.0–5.0)
–
332
(13.1)
– 318.5 (12.53) 115 (4.5) 74 (2.9) 225 (8.9) 11 (0.43) 5.5 (0.22) 9 (0.35) 5.3 (11.7)
I3 IP54 – 5.5–7.5 (7.5–10) –
368
(14.5)
– 354 (13.9) 135 (5.3) 89 (3.5) 237 (9.3) 12 (0.47) 6.5 (0.26) 9.5 (0.37) 7.2 (15.9)
I4 IP54 – 11–18.5 (15–25) –
476
(18.7)
– 460 (18.1) 180 (7.0) 133 (5.2) 290 (11.4) 12 (0.47) 6.5 (0.26) 9.5 (0.37)
13.8
(30.42)
I6 IP54 – 22–37 (30–50) –
650
(25.6)
– 624 (24.6) 242 (9.5) 210 (8.3) 260 (10.2) 19 (0.75) 9 (0.35) 9 (0.35) 27 (59.5)
I7 IP54 – 45–55 (60–70) –
680
(26.8)
– 648 (25.5) 308 (12.1) 272 (10.7) 310 (12.2) 19 (0.75) 9 (0.35) 9.8 (0.39) 45 (99.2)
I8 IP54 – 75–90 (100–125) – 770 (30) – 739 (29.1) 370 (14.6) 334 (13.2) 335 (13.2) 19 (0.75) 9 (0.35) 9.8 (0.39) 65 (143.3)
1) Including decoupling plate
The dimensions are only for the physical units.
NOTICE
When installing in an application, allow space above and below the units for cooling. The amount of space for free air passage is listed in Table 8.1.
Table 8.3 Dimensions, Enclosure Sizes I2–I8
General Specications
VLT
®
HVAC Basic Drive FC 101
104 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
8.1.3 Shipping Dimensions
Enclosure frame size
Mains voltage
H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 I2 I3 I4 I5 I6 I7 I8
T2 (200–240 V AC)
[kW/hp]
0.25–1.5/
0.33–2
2.2/3 3.7/5
5.5–7.5/
7.5–10
11/15
15–18.5/
20–25
22–30/
30–40
37–45/
50–60
– – – – – – – – –
T4 (380–480 V AC)
[kW/hp]
0.37–1.5/
0.5–2
2.2–4/
3–5.5
5.5–7.5/
7.5–10
11–15/
15–20
18.5–22/
25–30
30–45/
40–60
55–75/
75–100
90/
125
– –
0.75–
4.0/
1.0–5.0
5.5–7.5/
7.5–10
11–18.5/
15–25
11–18.5/
15–25
22–37/
30–50
45–55/
60–70
75–90/
100–125
T6 (525–600 V AC)
[kW/hp]
– – – – –
18.5–30/
25–40
37–55/
50–75
75–90/
100–125
2.2–7.5/
3–10
11–15/
15–20
– – – – – – –
IP frame IP20 IP54
Maximum weight [kg
(lb)]
2.1 (4.6) 3.4 (7.5) 4.5 (9.9) 7.9 (17.4)
9.5
(20.9)
24.5
(54.0)
36 (79.4) 51 (112.4)
6.6
(14.6)
11.5
(25.4)
6.1
(13.4)
7.8
(17.2)
13.8
(30.4)
23.3
(51.4)
28.3
(62.4)
41.5
(91.5)
60.5
(133.4)
Height [mm/in]
265/
10.4
300/
11.8
280/
11.0
380/
15.0
395/
15.6
850/
33.5
850/
33.5
850/
33.5
380/
15.0
500/
19.7
310/
12.2
325/
12.8
390/
15.4
850/
33.5
850/
33.5
850/
33.5
950/
37.4
Width [mm/in]
230/
9.1
265/
10.4
155/
6.1
200/
7.9
233/
9.2
370/
15.6
410/
16.1
490/
19.3
290/
11.4
330/
13.0
205/
8.1
230/
9.1
295/
11.6
370/
15.6
370/
15.6
410/
16.1
490/
19.3
Depth [mm/in]
135/
5.3
155/
6.1
320/
12.6
315/
12.4
380/
15.0
460/
18.1
540/
21.3
490/
19.3
200/
7.9
350/
13.8
435/
17.1
480/
18.9
635/
25.0
460/
18.1
460/
18.1
540/
21.3
490/
19.3
Table 8.4 Dimensions
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 105
8 8
8.1.4 Field Mounting
If the environment, air quality or surroundings require
extra protection, an IP21/NEMA Type 1 kit can be
additional ordered and mounted on the drive or the drive
can be ordered and delivered in an IP54 version.
NOTICE
The IP20, IP21, and IP54 versions are not suitable for
outdoor mounting.
General Specications
VLT
®
HVAC Basic Drive FC 101
106 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
8.2 Mains Supply Specications
8.2.1 3x200–240 V AC
Frequency converter PK25 PK37 PK75 P1K5 P2K2 P3K7 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K
Typical shaft output [kW] 0.25 0.37 0.75 1.5 2.2 3.7 5.5 7.5 11.0 15.0 18.5 22.0 30.0 37.0 45.0
Typical shaft output [hp] 0.33 0.5 1.0 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0
Enclosure protection rating
IP20
H1 H1 H1 H1 H2 H3 H4 H4 H5 H6 H6 H7 H7 H8 H8
Maximum cable size in
terminals (mains, motor)
[mm
2
(AWG)]
4
(10)
4
(10)
4
(10)
4
(10)
4
(10)
4
(10)
16
(6)
16
(6)
16
(6)
35
(2)
35
(2)
50
(1)
50
(1)
95
(0)
120
(4/0)
Output current
40 °C (104 °F) ambient temperature
Continuous
(3x200–240 V) [A]
1.5 2.2 4.2 6.8 9.6 15.2 22.0 28.0 42.0 59.4 74.8 88.0 115.0 143.0 170.0
Intermittent
(3x200–240 V) [A]
1.7 2.4 4.6 7.5 10.6 16.7 24.2 30.8 46.2 65.3 82.3 96.8 126.5 157.3 187.0
Maximum input current
Continuous
(3x200–240 V) [A]
1.1 1.6 2.8 5.6
8.6/
7.2
14.1/
12.0
21.0/
18.0
28.3/
24.0
41.0/
38.2
52.7 65.0 76.0 103.7 127.9 153.0
Intermittent
(3x200–240 V) [A]
1.2 1.8 3.1 6.2
9.5/
7.9
15.5/
13.2
23.1/
19.8
31.1/
26.4
45.1/
42.0
58.0 71.5 83.7 114.1 140.7 168.3
Maximum mains fuses See chapter 8.3.1 Fuses and Circuit Breakers.
Estimated power loss [W],
Best case/typical
1)
12/
14
15/
18
21/
26
48/
60
80/
102
97/
120
182/
204
229/
268
369/
386
512 697 879 1149 1390 1500
Weight enclosure
protection rating IP20 [kg
(lb)]
2.0
(4.4)
2.0
(4.4)
2.0
(4.4)
2.1
(4.6)
3.4
(7.5)
4.5
(9.9)
7.9
(17.4)
7.9
(17.4)
9.5
(20.9)
24.5
(54)
24.5
(54)
36.0
(79.4)
36.0
(79.4)
51.0
(112.4
)
51.0
(112.4
)
Eciency [%], best case/
typical
2)
97.0/
96.5
97.3/
96.8
98.0/
97.6
97.6/
97.0
97.1/
96.3
97.9/
97.4
97.3/
97.0
98.5/
97.1
97.2/
97.1
97.0 97.1 96.8 97.1 97.1 97.3
Output current
50 °C (122 °F) ambient temperature
Continuous
(3x200–240 V) [A]
1.5 1.9 3.5 6.8 9.6 13.0 19.8 23.0 33.0 41.6 52.4 61.6 80.5 100.1 119
Intermittent
(3x200–240 V) [A]
1.7 2.1 3.9 7.5 10.6 14.3 21.8 25.3 36.3 45.8 57.6 67.8 88.6 110.1 130.9
Table 8.5 3x200–240 V AC, 0.25–45 kW (0.33–60 hp)
1) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
2) Eciency measured at nominal current. For energy eciency class, see chapter 8.4.12 Ambient Conditions. For part load losses, see
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 107
8 8
8.2.2 3x380–480 V AC
Frequency converter PK37 PK75 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K
Typical shaft output [kW] 0.37 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0
Typical shaft output [hp] 0.5 1.0 2.0 3.0 4.0 5.0 7.5 10.0 15.0 20.0
Enclosure protection rating
IP20
H1 H1 H1 H2 H2 H2 H3 H3 H4 H4
Maximum cable size in
terminals (mains, motor) [mm
2
(AWG)]
4 (10) 4 (10) 4 (10) 4 (10) 4 (10) 4 (10) 4 (10) 4 (10) 16 (6) 16 (6)
Output current - 40 °C (104 °F) ambient temperature
Continuous (3x380–440 V)[A] 1.2 2.2 3.7 5.3 7.2 9.0 12.0 15.5 23.0 31.0
Intermittent (3x380–440 V) [A] 1.3 2.4 4.1 5.8 7.9 9.9 13.2 17.1 25.3 34.0
Continuous (3x441–480 V) [A] 1.1 2.1 3.4 4.8 6.3 8.2 11.0 14.0 21.0 27.0
Intermittent (3x441–480 V) [A] 1.2 2.3 3.7 5.3 6.9 9.0 12.1 15.4 23.1 29.7
Maximum input current
Continuous (3x380–440 V) [A] 1.2 2.1 3.5 4.7 6.3 8.3 11.2 15.1 22.1 29.9
Intermittent (3x380–440 V) [A] 1.3 2.3 3.9 5.2 6.9 9.1 12.3 16.6 24.3 32.9
Continuous (3x441–480 V) [A] 1.0 1.8 2.9 3.9 5.3 6.8 9.4 12.6 18.4 24.7
Intermittent (3x441–480 V) [A] 1.1 2.0 3.2 4.3 5.8 7.5 10.3 13.9 20.2 27.2
Maximum mains fuses See chapter 8.3.1 Fuses and Circuit Breakers.
Estimated power loss [W],
best case/typical
1)
13/15 16/21 46/57 46/58 66/83 95/118 104/131 159/198 248/274 353/379
Weight enclosure protection
rating IP20 [kg (lb)]
2.0 (4.4) 2.0 (4.4) 2.1 (4.6) 3.3 (7.3) 3.3 (7.3) 3.4 (7.5) 4.3 (9.5) 4.5 (9.9)
7.9
(17.4)
7.9
(17.4)
Eciency [%],
best case/typical
2)
97.8/97.3 98.0/97.6 97.7/97.2 98.3/97.9 98.2/97.8 98.0/97.6 98.4/98.0 98.2/97.8
98.1/
97.9
98.0/
97.8
Output current - 50 °C (122 °F) ambient temperature
Continuous (3x380–440 V) [A] 1.04 1.93 3.7 4.85 6.3 8.4 10.9 14.0 20.9 28.0
Intermittent (3x380–440 V) [A] 1.1 2.1 4.07 5.4 6.9 9.2 12.0 15.4 23.0 30.8
Continuous (3x441–480 V) [A] 1.0 1.8 3.4 4.4 5.5 7.5 10.0 12.6 19.1 24.0
Intermittent (3x441–480 V) [A] 1.1 2.0 3.7 4.8 6.1 8.3 11.0 13.9 21.0 26.4
Table 8.6 3x380–480 V AC, 0.37–15 kW (0.5–20 hp), Enclosure Sizes H1–H4
1) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
2) Typical: under rated condition.
Best case: the optimal condition is adopt, such as the higher input voltage and lower switching frequency.
General Specications
VLT
®
HVAC Basic Drive FC 101
108 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
Frequency converter P18K P22K P30K P37K P45K P55K P75K P90K
Typical shaft output [kW] 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0
Typical shaft output [hp] 25.0 30.0 40.0 50.0 60.0 70.0 100.0 125.0
Enclosure protection rating IP20 H5 H5 H6 H6 H6 H7 H7 H8
Maximum cable size in terminals
(mains, motor) [mm
2
(AWG)]
16 (6) 16 (6) 35 (2) 35 (2) 35 (2) 50 (1) 95 (0)
120
(250MCM)
Output current - 40 °C (104 °F) ambient temperature
Continuous (3x380–440 V)[A] 37.0 42.5 61.0 73.0 90.0 106.0 147.0 177.0
Intermittent (3x380–440 V) [A] 40.7 46.8 67.1 80.3 99.0 116.0 161.0 194.0
Continuous (3x441–480 V) [A] 34.0 40.0 52.0 65.0 80.0 105.0 130.0 160.0
Intermittent (3x441–480 V) [A] 37.4 44.0 57.2 71.5 88.0 115.0 143.0 176.0
Maximum input current
Continuous (3x380–440 V) [A] 35.2 41.5 57.0 70.0 84.0 103.0 140.0 166.0
Intermittent (3x380–440 V) [A] 38.7 45.7 62.7 77.0 92.4 113.0 154.0 182.0
Continuous (3x441–480 V) [A] 29.3 34.6 49.2 60.6 72.5 88.6 120.9 142.7
Intermittent (3x441–480 V) [A] 32.2 38.1 54.1 66.7 79.8 97.5 132.9 157.0
Maximum mains fuses See chapter 8.3.1 Fuses and Circuit Breakers.
Estimated power loss [W],
best case/typical
1)
412/456 475/523 733 922 1067 1133 1733 2141
Weight enclosure protection rating
IP20 [kg (lb)]
9.5 (20.9) 9.5 (20.9) 24.5 (54) 24.5 (54) 24.5 (54) 36.0 (79.4) 36.0 (79.4)
51.0
(112.4)
Eciency [%], best case/typical
2)
98.1/97.9 98.1/97.9 97.8 97.7 98 98.2 97.8 97.9
Output current - 50 °C (122 °F) ambient temperature
Continuous (3x380–440 V) [A] 34.1 38.0 48.8 58.4 72.0 74.2 102.9 123.9
Intermittent (3x380–440 V) [A] 37.5 41.8 53.7 64.2 79.2 81.6 113.2 136.3
Continuous (3x441–480 V) [A] 31.3 35.0 41.6 52.0 64.0 73.5 91.0 112.0
Intermittent (3x441–480 V) [A] 34.4 38.5 45.8 57.2 70.4 80.9 100.1 123.2
Table 8.7 3x380–480 V AC, 18.5–90 kW (25–125 hp), Enclosure Sizes H5–H8
1) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
2) Eciency measured at nominal current. For energy eciency class, see chapter 8.4.12 Ambient Conditions. For part load losses, see
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 109
8 8
Frequency converter PK75 P1K5 P2K2 P3K0 P4KO P5K5 P7K5 P11K P15K P18K
Typical shaft output [kW] 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5
Typical shaft output [hp] 1.0 2.0 3.0 4.0 5.0 7.5 10.0 15 20 25
Enclosure protection rating IP54 I2 I2 I2 I2 I2 I3 I3 I4 I4 I4
Maximum cable size in terminals (mains, motor)
[mm
2
(AWG)]
4 (10) 4 (10) 4 (10) 4 (10) 4 (10) 4 (10) 4 (10) 16 (6) 16 (6) 16 (6)
Output current
40 °C (104 °F) ambient temperature
Continuous (3x380–440 V) [A] 2.2 3.7 5.3 7.2 9.0 12.0 15.5 23.0 31.0 37.0
Intermittent (3x380–440 V) [A] 2.4 4.1 5.8 7.9 9.9 13.2 17.1 25.3 34.0 40.7
Continuous (3x441–480 V) [A] 2.1 3.4 4.8 6.3 8.2 11.0 14.0 21.0 27.0 34.0
Intermittent (3x441–480 V) [A] 2.3 3.7 5.3 6.9 9.0 12.1 15.4 23.1 29.7 37.4
Maximum input current
Continuous (3x380–440 V) [A] 2.1 3.5 4.7 6.3 8.3 11.2 15.1 22.1 29.9 35.2
Intermittent (3x380–440 V) [A] 2.3 3.9 5.2 6.9 9.1 12.3 16.6 24.3 32.9 38.7
Continuous (3x441–480 V) [A] 1.8 2.9 3.9 5.3 6.8 9.4 12.6 18.4 24.7 29.3
Intermittent (3x441–480 V) [A] 2.0 3.2 4.3 5.8 7.5 10.3 13.9 20.2 27.2 32.2
Maximum mains fuses See chapter 8.3.1 Fuses and Circuit Breakers.
Estimated power loss [W], best case/typical
1)
21/
16
46/
57
46/
58
66/
83
95/
118
104/
131
159/
198
248/
274
353/
379
412/
456
Weight enclosure protection rating IP54
[kg (lb)]
5.3
(11.7)
5.3
(11.7)
5.3
(11.7)
5.3
(11.7)
5.3
(11.7)
7.2
(15.9)
7.2
(15.9)
13.8
(30.4)
13.8
(30.4)
13.8
(30.4)
Eciency [%], best case/typical
2)
98.0/
97.6
97.7/
97.2
98.3/
97.9
98.2/
97.8
98.0/
97.6
98.4/
98.0
98.2/
97.8
98.1/
97.9
98.0/
97.8
98.1/
97.9
Output current - 50 °C (122 °F) ambient temperature
Continuous (3x380–440 V) [A] 1.93 3.7 4.85 6.3 7.5 10.9 14.0 20.9 28.0 33.0
Intermittent (3x380–440 V) [A] 2.1 4.07 5.4 6.9 9.2 12.0 15.4 23.0 30.8 36.3
Continuous (3x441–480 V) [A] 1.8 3.4 4.4 5.5 6.8 10.0 12.6 19.1 24.0 30.0
Intermittent (3x441–480 V) [A] 2.0 3.7 4.8 6.1 8.3 11.0 13.9 21.0 26.4 33.0
Table 8.8 3x380–480 V AC, 0.75–18.5 kW (1–25 hp), Enclosure Sizes I2–I4
1) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
2) Eciency measured at nominal current. For energy eciency class, see chapter 8.4.12 Ambient Conditions. For part load losses, see
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
General Specications
VLT
®
HVAC Basic Drive FC 101
110 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
Frequency converter P22K P30K P37K P45K P55K P75K P90K
Typical shaft output [kW] 22.0 30.0 37.0 45.0 55.0 75.0 90.0
Typical shaft output [hp] 30.0 40.0 50.0 60.0 70.0 100.0 125.0
Enclosure protection rating IP54 I6 I6 I6 I7 I7 I8 I8
Maximum cable size in terminals (mains, motor)
[mm
2
(AWG)]
35 (2) 35 (2) 35 (2) 50 (1) 50 (1) 95 (3/0) 120 (4/0)
Output current
40 °C (104 ° F) ambient temperature
Continuous (3x380–440 V) [A] 44.0 61.0 73.0 90.0 106.0 147.0 177.0
Intermittent (3x380–440 V) [A] 48.4 67.1 80.3 99.0 116.6 161.7 194.7
Continuous (3x441–480 V) [A] 40.0 52.0 65.0 80.0 105.0 130.0 160.0
Intermittent (3x441–480 V) [A] 44.0 57.2 71.5 88.0 115.5 143.0 176.0
Maximum input current
Continuous (3x380–440 V) [A] 41.8 57.0 70.3 84.2 102.9 140.3 165.6
Intermittent (3x380–440 V) [A] 46.0 62.7 77.4 92.6 113.1 154.3 182.2
Continuous (3x441–480 V) [A] 36.0 49.2 60.6 72.5 88.6 120.9 142.7
Intermittent (3x441–480 V) [A] 39.6 54.1 66.7 79.8 97.5 132.9 157.0
Maximum mains fuses
Estimated power loss [W], best case/typical
1)
496 734 995 840 1099 1520 1781
Weight enclosure protection rating IP54 [kg (lb)] 27 (59.5) 27 (59.5) 27 (59.5) 45 (99.2) 45 (99.2) 65 (143.3) 65 (143.3)
Eciency [%], best case/typical
2)
98.0 97.8 97.6 98.3 98.2 98.1 98.3
Output current - 50 °C (122 °F) ambient temperature
Continuous (3x380–440 V) [A] 35.2 48.8 58.4 63.0 74.2 102.9 123.9
Intermittent (3x380–440 V) [A] 38.7 53.9 64.2 69.3 81.6 113.2 136.3
Continuous (3x441–480 V) [A] 32.0 41.6 52.0 56.0 73.5 91.0 112.0
Intermittent (3x441–480 V) [A] 35.2 45.8 57.2 61.6 80.9 100.1 123.2
Table 8.9 3x380–480 V AC, 22–90 kW (30–125 hp), Enclosure Sizes I6–I8
1) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
2) Eciency measured at nominal current. For energy eciency class, see chapter 8.4.12 Ambient Conditions. For part load losses, see
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 111
8 8
8.2.3 3x525–600 V AC
Frequency converter P2K2 P3K0 P3K7 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical shaft output [kW] 2.2 3.0 3.7 5.5 7.5 11.0 15.0 18.5 22.0 30.0 37 45.0 55.0 75.0 90.0
Typical shaft output [hp] 3.0 4.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0 70.0 100.0 125.0
Enclosure protection rating
IP20
H9 H9 H9 H9 H9 H10 H10 H6 H6 H6 H7 H7 H7 H8 H8
Maximum cable size in
terminals (mains, motor)
[mm
2
(AWG)]
4 (10) 4 (10) 4 (10) 4 (10) 4 (10) 10 (8) 10 (8) 35 (2)
35
(2)
35
(2)
50
(1)
50
(1)
50
(1)
95
(0)
120
(4/0)
Output current - 40 °C (104 ° F) ambient temperature
Continuous (3x525–550 V) [A] 4.1 5.2 6.4 9.5 11.5 19.0 23.0 28.0 36.0 43.0 54.0 65.0 87.0 105.0 137.0
Intermittent (3x525–550 V) [A] 4.5 5.7 7.0 10.5 12.7 20.9 25.3 30.8 39.6 47.3 59.4 71.5 95.7 115.5 150.7
Continuous (3x551–600 V) [A] 3.9 4.9 6.1 9.0 11.0 18.0 22.0 27.0 34.0 41.0 52.0 62.0 83.0 100.0 131.0
Intermittent (3x551–600 V) [A] 4.3 5.4 6.7 9.9 12.1 19.8 24.2 29.7 37.4 45.1 57.2 68.2 91.3 110.0 144.1
Maximum input current
Continuous (3x525–550 V) [A] 3.7 5.1 5.0 8.7 11.9 16.5 22.5 27.0 33.1 45.1 54.7 66.5 81.3 109.0 130.9
Intermittent (3x525–550 V) [A] 4.1 5.6 6.5 9.6 13.1 18.2 24.8 29.7 36.4 49.6 60.1 73.1 89.4 119.9 143.9
Continuous (3x551–600 V) [A] 3.5 4.8 5.6 8.3 11.4 15.7 21.4 25.7 31.5 42.9 52.0 63.3 77.4 103.8 124.5
Intermittent (3x551–600 V) [A] 3.9 5.3 6.2 9.2 12.5 17.3 23.6 28.3 34.6 47.2 57.2 69.6 85.1 114.2 137.0
Maximum mains fuses See chapter 8.3.1 Fuses and Circuit Breakers.
Estimated power loss [W],
best case/typical
1)
65 90 110 132 180 216 294 385 458 542 597 727 1092 1380 1658
Weight enclosure protection
rating IP54 [kg (lb)]
6.6
(14.6)
6.6
(14.6)
6.6
(14.6)
6.6
(14.6)
6.6
(14.6)
11.5
(25.3)
11.5
(25.3)
24.5
(54)
24.5
(54)
24.5
(54)
36.0
(79.3)
36.0
(79.3)
36.0
(79.3)
51.0
(112.
4)
51.0
(112.
4)
Eciency [%],
best case/typical
2)
97.9 97 97.9 98.1 98.1 98.4 98.4 98.4 98.4 98.5 98.5 98.7 98.5 98.5 98.5
Output current - 50 °C (122 °F) ambient temperature
Continuous (3x525–550 V) [A] 2.9 3.6 4.5 6.7 8.1 13.3 16.1 19.6 25.2 30.1 37.8 45.5 60.9 73.5 95.9
Intermittent (3x525–550 V) [A] 3.2 4.0 4.9 7.4 8.9 14.6 17.7 21.6 27.7 33.1 41.6 50.0 67.0 80.9 105.5
Continuous (3x551–600 V) [A] 2.7 3.4 4.3 6.3 7.7 12.6 15.4 18.9 23.8 28.7 36.4 43.3 58.1 70.0 91.7
Intermittent (3x551–600 V) [A] 3.0 3.7 4.7 6.9 8.5 13.9 16.9 20.8 26.2 31.6 40.0 47.7 63.9 77.0 100.9
Table 8.10 3x525–600 V AC, 2.2–90 kW (3–125 hp), Enclosure Sizes H6–H10
1) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
2) Eciency measured at nominal current. For energy eciency class, see chapter 8.4.12 Ambient Conditions. For part load losses, see
drives.danfoss.com/knowledge-center/energy-eciency-directive/#/.
General Specications
VLT
®
HVAC Basic Drive FC 101
112 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
8.3 Fuses and Circuit Breakers
Branch circuit protection
To prevent re hazards, protect the branch circuits in an
installation - switch gear, machines, and so on - against
short circuits and overcurrent. Follow national and local
regulations.
Short-circuit protection
Danfoss recommends using the fuses and circuit breakers
listed in Table 8.11 to protect service personnel or other
equipment in case of an internal failure in the unit or a
short circuit on the DC link. The frequency converter
provides full short-circuit protection in case of a short
circuit on the motor.
Overcurrent protection
Provide overload protection to avoid overheating of the
cables in the installation. Overcurrent protection must
always be carried out according to local and national
regulations. Circuit breakers and fuses must be designed
for protection in a circuit capable of supplying a maximum
of 100000 A
rms
(symmetrical), 480 V maximum.
UL/Non-UL compliance
To ensure compliance with UL or IEC 61800-5-1, use the
circuit breakers or fuses listed in Table 8.11.
Circuit breakers must be designed for protection in a
circuit capable of supplying a maximum of 10000 A
rms
(symmetrical), 480 V maximum.
NOTICE
In the event of malfunction, failure to follow the
protection recommendation may result in damage to the
frequency converter.
Circuit breaker Fuse
UL Non-UL UL Non-UL
Bussmann Bussmann Bussmann Bussmann
Maximum
fuse
Power [kW (hp)] Type RK5 Type RK1 Type J Type T Type G
3x200–240 V IP20
0.25 (0.33)
– –
FRS-R-10 KTN-R10 JKS-10 JJN-10 10
0.37 (0.5) FRS-R-10 KTN-R10 JKS-10 JJN-10 10
0.75 (1.0) FRS-R-10 KTN-R10 JKS-10 JJN-10 10
1.5 (2.0) FRS-R-10 KTN-R10 JKS-10 JJN-10 10
2.2 (3.0) FRS-R-15 KTN-R15 JKS-15 JJN-15 16
3.7 (5.0) FRS-R-25 KTN-R25 JKS-25 JJN-25 25
5.5 (7.5) FRS-R-50 KTN-R50 JKS-50 JJN-50 50
7.5 (10) FRS-R-50 KTN-R50 JKS-50 JJN-50 50
11 (15) FRS-R-80 KTN-R80 JKS-80 JJN-80 65
15 (20)
Cutler-Hammer
EGE3100FFG
Moeller NZMB1-
A125
FRS-R-100 KTN-R100 JKS-100 JJN-100 125
18.5 (25) FRS-R-100 KTN-R100 JKS-100 JJN-100 125
22 (30)
Cutler-Hammer
JGE3150FFG
Moeller NZMB1-
A160
FRS-R-150 KTN-R150 JKS-150 JJN-150 160
30 (40) FRS-R-150 KTN-R150 JKS-150 JJN-150 160
37 (50)
Cutler-Hammer
JGE3200FFG
Moeller NZMB1-
A200
FRS-R-200 KTN-R200 JKS-200 JJN-200 200
45 (60) FRS-R-200 KTN-R200 JKS-200 JJN-200 200
3x380–480 V IP20
0.37 (0.5)
– –
FRS-R-10 KTS-R10 JKS-10 JJS-10 10
0.75 (1.0) FRS-R-10 KTS-R10 JKS-10 JJS-10 10
1.5 (2.0) FRS-R-10 KTS-R10 JKS-10 JJS-10 10
2.2 (3.0) FRS-R-15 KTS-R15 JKS-15 JJS-15 16
3.0 (4.0) FRS-R-15 KTS-R15 JKS-15 JJS-15 16
4.0 (5.0) FRS-R-15 KTS-R15 JKS-15 JJS-15 16
5.5 (7.5) FRS-R-25 KTS-R25 JKS-25 JJS-25 25
7.5 (10) FRS-R-25 KTS-R25 JKS-25 JJS-25 25
11 (15) FRS-R-50 KTS-R50 JKS-50 JJS-50 50
15 (20) FRS-R-50 KTS-R50 JKS-50 JJS-50 50
18.5 (25) FRS-R-80 KTS-R80 JKS-80 JJS-80 65
22 (30) FRS-R-80 KTS-R80 JKS-80 JJS-80 65
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 113
8 8
Circuit breaker Fuse
UL Non-UL UL Non-UL
Bussmann Bussmann Bussmann Bussmann
Maximum
fuse
Power [kW (hp)] Type RK5 Type RK1 Type J Type T Type G
30 (40)
Cutler-Hammer
EGE3125FFG
Moeller NZMB1-
A125
FRS-R-125 KTS-R125 JKS-R125 JJS-R125 80
37 (50) FRS-R-125 KTS-R125 JKS-R125 JJS-R125 100
45 (60) FRS-R-125 KTS-R125 JKS-R125 JJS-R125 125
55 (70)
Cutler-Hammer
JGE3200FFG
Moeller NZMB1-
A200
FRS-R-200 KTS-R200 JKS-R200 JJS-R200 150
75 (100) FRS-R-200 KTS-R200 JKS-R200 JJS-R200 200
90 (125)
Cutler-Hammer
JGE3250FFG
Moeller NZMB2-
A250
FRS-R-250 KTS-R250 JKS-R250 JJS-R250 250
3x525–600 V IP20
2.2 (3)
– –
FRS-R-20 KTS-R20 JKS-20 JJS-20 20
3.0 (4.0) FRS-R-20 KTS-R20 JKS-20 JJS-20 20
3.7 (5.0) FRS-R-20 KTS-R20 JKS-20 JJS-20 20
5.5 (7.5) FRS-R-20 KTS-R20 JKS-20 JJS-20 20
7.5 (10) FRS-R-20 KTS-R20 JKS-20 JJS-20 30
11 (15)
– –
FRS-R-30 KTS-R30 JKS-30 JJS-30 35
15 (20) FRS-R-30 KTS-R30 JKS-30 JJS-30 35
18.5 (25)
Cutler-Hammer
EGE3080FFG
Cutler-Hammer
EGE3080FFG
FRS-R-80 KTS-R80 JKS-80 JJS-80 80
22 (30) FRS-R-80 KTS-R80 JKS-80 JJS-80 80
30 (40) FRS-R-80 KTS-R80 JKS-80 JJS-80 80
37 (50)
Cutler-Hammer
JGE3125FFG
Cutler-Hammer
JGE3125FFG
FRS-R-125 KTS-R125 JKS-125 JJS-125 125
45 (60) FRS-R-125 KTS-R125 JKS-125 JJS-125 125
55 (70) FRS-R-125 KTS-R125 JKS-125 JJS-125 125
75 (100)
Cutler-Hammer
JGE3200FAG
Cutler-Hammer
JGE3200FAG
FRS-R-200 KTS-R200
JKS-200 JJS-200
200
90 (125) – FRS-R-200 KTS-R200 JKS-200 JJS-200 200
3x380–480 V IP54
0.75 (1.0)
–
PKZM0-16 FRS-R-10 KTS-R-10 JKS-10 JJS-10 16
1.5 (2.0) PKZM0-16 FRS-R-10 KTS-R-10 JKS-10 JJS-10 16
2.2 (3.0) PKZM0-16 FRS-R-15 KTS-R-15 JKS-15 JJS-15 16
3.0 (4.0) PKZM0-16 FRS-R-15 KTS-R-15 JKS-15 JJS-15 16
4.0 (5.0) PKZM0-16 FRS-R-15 KTS-R-15 JKS-15 JJS-15 16
5.5 (7.5) PKZM0-25 FRS-R-25 KTS-R-25 JKS-25 JJS-25 25
7.5 (10) PKZM0-25 FRS-R-25 KTS-R-25 JKS-25 JJS-25 25
11 (15) PKZM4-63 FRS-R-50 KTS-R-50 JKS-50 JJS-50 63
15 (20) PKZM4-63 FRS-R-50 KTS-R-50 JKS-50 JJS-50 63
18.5 (25) PKZM4-63 FRS-R-80 KTS-R-80 JKS-80 JJS-80 63
22 (30)
Moeller NZMB1-A125 –
FRS-R-80 KTS-R-80 JKS-80 JJS-80 125
30 (40) FRS-R-125 KTS-R-125 JKS-125 JJS-125 125
37 (50) FRS-R-125 KTS-R-125 JKS-125 JJS-125 125
45 (60)
Moeller NZMB2-A160 –
FRS-R-125 KTS-R-125 JKS-125 JJS-125 160
55 (70) FRS-R-200 KTS-R-200 JKS-200 JJS-200 160
75 (100)
Moeller NZMB2-A250 –
FRS-R-200 KTS-R-200 JKS-200 JJS-200 200
90 (125) FRS-R-250 KTS-R-250 JKS-200 JJS-200 200
Table 8.11 Circuit Breakers and Fuses
General Specications
VLT
®
HVAC Basic Drive FC 101
114 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
8.4 General Technical Data
Protection and features
•
Electronic motor thermal protection against overload.
•
Temperature monitoring of the heat sink ensures that the frequency converter trips if there is overtemperature.
•
The frequency converter is protected against short circuits between motor terminals U, V, W.
•
When a motor phase is missing, the frequency converter trips and issues an alarm.
•
When a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
•
Monitoring of the DC-link voltage ensures that the frequency converter trips when the DC-link voltage is too low
or too high.
•
The frequency converter is protected against ground faults on motor terminals U, V, W.
8.4.1 Mains Supply (L1, L2, L3)
Supply voltage 200–240 V ±10%
Supply voltage 380–480 V ±10%
Supply voltage 525–600 V ±10%
Supply frequency 50/60 Hz
Maximum imbalance temporary between mains phases 3.0% of rated supply voltage
True power factor (λ) ≥0.9 nominal at rated load
Displacement power factor (cosφ) near unity (>0.98)
Switching on the input supply L1, L2, L3 (power-ups) enclosure sizes H1–H5, I2, I3, I4 Maximum 1 time/30 s
Switching on the input supply L1, L2, L3 (power-ups) enclosure sizes H6–H10, I6–I8 Maximum 1 time/minute
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100000 A
rms
symmetrical Amperes, 240/480 V
maximum.
8.4.2 Motor Output (U, V, W)
Output voltage 0–100% of supply voltage
Output frequency 0–400 Hz
Switching on output Unlimited
Ramp times 0.05–3600 s
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 115
8 8
8.4.3 Cable Length and Cross-section
Maximum motor cable length, shielded/armored (EMC-correct installation) See chapter 3.4.3 EMC Emission Test Results
Maximum motor cable length, unshielded/unarmored 50 m (164 ft)
Maximum cross-section to motor, mains
1)
Cross-section DC terminals for lter feedback on enclosure sizes H1–H3, I2, I3, I4 4 mm
2
/11 AWG
Cross-section DC terminals for lter feedback on enclosure sizes H4–H5 16 mm
2
/6 AWG
Maximum cross-section to control terminals, rigid wire 2.5 mm
2
/14 AWG
Maximum cross-section to control terminals, exible cable 2.5 mm
2
/14 AWG
Minimum cross-section to control terminals 0.05 mm
2
/30 AWG
1) See chapter 8.2.2 3x380–480 V AC for more information.
8.4.4 Digital Inputs
Programmable digital inputs 4
Terminal number 18, 19, 27, 29
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic 0 PNP <5 V DC
Voltage level, logic 1 PNP >10 V DC
Voltage level, logic 0 NPN >19 V DC
Voltage level, logic 1 NPN <14 V DC
Maximum voltage on input 28 V DC
Input resistance, R
i
Approximately 4 kΩ
Digital input 29 as thermistor input Fault: >2.9 kΩ and no fault: <800 Ω
Digital input 29 as pulse input Maximum frequency 32 kHz push-pull-driven & 5 kHz (O.C.)
8.4.5 Analog Inputs
Number of analog inputs 2
Terminal number 53, 54
Terminal 53 mode Parameter 16-61 Terminal 53 Setting: 1 = voltage, 0 = current
Terminal 54 mode Parameter 16-63 Terminal 54 Setting: 1 = voltage, 0 = current
Voltage level 0–10 V
Input resistance, R
i
Approximately 10 kΩ
Maximum voltage 20 V
Current level 0/4–20 mA (scalable)
Input resistance, R
i
<500 Ω
Maximum current 29 mA
Resolution on analog input 10 bit
8.4.6 Analog Output
Number of programmable analog outputs 2
Terminal number 42, 45
1)
Current range at analog output 0/4–20 mA
Maximum load to common at analog output 500 Ω
Maximum voltage at analog output 17 V
Accuracy on analog output Maximum error: 0.4% of full scale
Resolution on analog output 10 bit
1) Terminals 42 and 45 can also be programmed as digital outputs.
General Specications
VLT
®
HVAC Basic Drive FC 101
116 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
8.4.7 Digital Output
Number of digital outputs 4
Terminals 27 and 29
Terminal number 27, 29
1)
Voltage level at digital output 0–24 V
Maximum output current (sink and source) 40 mA
Terminals 42 and 45
Terminal number 42, 45
2)
Voltage level at digital output 17 V
Maximum output current at digital output 20 mA
Maximum load at digital output 1 kΩ
1) Terminals 27 and 29 can also be programmed as input.
2) Terminals 42 and 45 can also be programmed as analog output.
The digital outputs are galvanically isolated from the supply voltage (PELV) and other high voltage terminals.
8.4.8 Control Card, RS485 Serial Communication
Terminal number 68 (P, TX+, RX+), 69 (N, TX-, RX-)
Terminal number 61 common for terminals 68 and 69
8.4.9 Control Card, 24 V DC Output
Terminal number 12
Maximum load 80 mA
8.4.10 Relay Output
Programmable relay outputs 2
Relay 01 and 02 (enclosure size H1–H5 & I2–I4) 01–03 (NC), 01–02 (NO), 04–06 (NC), 04–05 (NO)
Maximum terminal load (AC-1)
1)
on 01–02/04–05 (NO) (resistive load) 250 V AC, 3 A
Maximum terminal load (AC-15)
1)
on 01–02/04–05 (NO) (inductive load @ cosφ 0.4) 250 V AC, 0.2 A
Maximum terminal load (DC-1)
1)
on 01–02/04–05 (NO) (resistive load) 30 V DC, 2 A
Maximum terminal load (DC-13)
1)
on 01–02/04–05 (NO) (inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)
1)
on 01–03/04–06 (NC) (resistive load) 250 V AC, 3 A
Maximum terminal load (AC-15)
1)
on 01–03/04–06 (NC) (inductive load @ cosφ 0.4) 250 V AC, 0.2 A
Maximum terminal load (DC-1)
1)
on 01–03/04–06 (NC) (resistive load) 30 V DC, 2 A
Minimum terminal load on 01–03 (NC), 01–02 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
1) IEC 60947 parts 4 and 5. Endurance of the relay varies with dierent load type, switching current, ambient temperature,
driving conguration, working prole, and so forth. It is recommended to mount a snubber circuit when connecting inductive
loads to the relays.
Programmable relay outputs
Relay 01 terminal number (enclosure size H9) 01–03 (NC), 01–02 (NO)
Maximum terminal load (AC-1)
1)
on 01–03 (NC), 01–02 (NO) (resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)
1)
(inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)
1)
on 01–02 (NO), 01–03 (NC) (resistive load) 60 V DC, 1 A
Maximum terminal load (DC-13)
1)
(inductive load) 24 V DC, 0.1 A
Relay 01 and 02 terminal number (enclosure size H6, H7, H8, H9 (relay 2 only),
H10, and I6–I8)
01–03 (NC), 01–02 (NO), 04–06 (NC), 04–
05 (NO)
Maximum terminal load (AC-1)
1)
on 04–05 (NO) (resistive load)
2)3)
400 V AC, 2 A
Maximum terminal load (AC-15)
1)
on 04–05 (NO) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 117
8 8
Maximum terminal load (DC-1)
1)
on 04–05 (NO) (resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)
1)
on 04–05 (NO) (inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)
1)
on 04–06 (NC) (resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)
1)
on 04–06 (NC) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)
1)
on 04–06 (NC) (resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)
1)
on 04–06 (NC) (inductive load) 24 V DC, 0.1 A
Minimum terminal load on 01–03 (NC), 01–02 (NO), 04–06 (NC), 04–05 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
1) IEC 60947 parts 4 and 5. Endurance of the relay varies with dierent load type, switching current, ambient temperature,
driving conguration, working prole, and so forth. It is recommended to mount a snubber circuit when connecting inductive
loads to the relays.
2) Overvoltage Category II.
3) UL applications 300 V AC 2 A.
8.4.11 Control Card, 10 V DC Output
Terminal number 50
Output voltage 10.5 V ±0.5 V
Maximum load 25 mA
8.4.12 Ambient Conditions
Enclosure protection rating IP20, IP54
Enclosure kit available IP21, TYPE 1
Vibration test 1.0 g
Maximum relative humidity 5–95% (IEC 60721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60721-3-3), coated (standard) enclosure sizes H1–H5 Class 3C3
Aggressive environment (IEC 60721-3-3), non-coated enclosure sizes H6–H10 Class 3C2
Aggressive environment (IEC 60721-3-3), coated (optional) enclosure sizes H6–H10 Class 3C3
Aggressive environment (IEC 60721-3-3), non-coated enclosure sizes I2–I8 Class 3C2
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature See maximum output current at 40/50 °C (104/122°F) in chapter 8.2.2 3x380–480 V AC.
Minimum ambient temperature during full-scale operation 0 °C (32 °F)
Minimum ambient temperature at reduced performance, enclosure sizes H1–H5 and I2–I4 -20 °C (-4 °F)
Minimum ambient temperature at reduced performance, enclosure sizes H6–H10 and I6–I8 -10 °C (14 °F)
Temperature during storage/transport -30 to +65/70 °C (-22 to +149/158°F)
Maximum altitude above sea level without derating 1000 m (3281 ft)
Maximum altitude above sea level with derating 3000 m (9843 ft)
Safety standards EN/IEC 61800-5-1, UL 508C
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EMC standards, Immunity
EN 61800-3, EN 61000-3-12, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4,
EN 61000-4-5, EN 61000-4-6
Energy eciency class
1)
IE2
1) Determined according to EN 50598-2 at:
•
Rated load.
•
90% rated frequency.
•
Switching frequency factory setting.
•
Switching pattern factory setting.
General Specications
VLT
®
HVAC Basic Drive FC 101
118 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
8.5 dU/Dt
Cable length [m (ft)] AC line voltage [V]
Rise time [μsec]
V
peak
[kV]
dU/dt [kV/μsec]
200 V 0.25 kW (0.34 hp)
5 (16) 240 0.121 0.498 3.256
25 (82) 240 0.182 0.615 2.706
50 (164) 240 0.258 0.540 1.666
200 V 0.37 kW (0.5 hp)
5 (16) 240 0.121 0.498 3.256
25 (82) 240 0.182 0.615 2.706
50 (164) 240 0.258 0.540 1.666
200 V 0.75 kW (1.0 hp)
5 (16) 240 0.121 0.498 3.256
25 (82) 240 0.182 0.615 2.706
50 (164) 240 0.258 0.540 1.666
200 V 1.5 kW (2.0 hp)
5 (16) 240 0.121 0.498 3.256
25 (82) 240 0.182 0.615 2.706
50 (164) 240 0.258 0.540 1.666
200 V 2.2 kW (3.0 hp)
5 (16) 240 0.18 0.476 2.115
25 (82) 240 0.230 0.615 2.141
50 (164) 240 0.292 0.566 1.550
200 V 3.7 kW (5.0 hp)
5 (16) 240 0.168 0.570 2.714
25 (82) 240 0.205 0.615 2.402
50 (164) 240 0.252 0.620 1.968
200 V 5.5 kW (7.4 hp)
5 (16) 240 0.128 0.445 2.781
25 (82) 240 0.224 0.594 2.121
50 (164) 240 0.328 0.596 1.454
200 V 7.5 kW (10 hp)
5 (16) 240 0.18 0.502 2.244
25 (82) 240 0.22 0.598 2.175
50 (164) 240 0.292 0.615 1.678
200 V 11 kW (15 hp)
36 (118) 240 0.176 0.56 2.545
50 (164) 240 0.216 0.599 2.204
400 V 0.37 kW (0.5 hp)
5 (16) 400 0.160 0.808 4.050
25 (82) 400 0.240 1.026 3.420
50 (164) 400 0.340 1.056 2.517
400 V 0.75 kW (1.0 hp)
5 (16) 400 0.160 0.808 4.050
25 (82) 400 0.240 1.026 3.420
50 (164) 400 0.340 1.056 2.517
400 V 1.5 kW (2.0 hp)
5 (16) 400 0.160 0.808 4.050
25 (82) 400 0.240 1.026 3.420
50 (164) 400 0.340 1.056 2.517
400 V 2.2 kW (3.0 hp)
5 (16) 400 0.190 0.760 3.200
25 (82) 400 0.293 1.026 2.801
50 (164) 400 0.422 1.040 1.971
400 V 3.0 kW (4.0 hp)
5 (16) 400 0.190 0.760 3.200
25 (82) 400 0.293 1.026 2.801
50 (164) 400 0.422 1.040 1.971
400 V 4.0 kW (5.4 hp)
5 (16) 400 0.190 0.760 3.200
25 (82) 400 0.293 1.026 2.801
50 (164) 400 0.422 1.040 1.971
400 V 5.5 kW (7.4 hp)
5 (16) 400 0.168 0.81 3.857
25 (82) 400 0.239 1.026 3.434
50 (164) 400 0.328 1.05 2.560
400 V 7.5 kW (10 hp)
5 (16) 400 0.168 0.81 3.857
25 (82) 400 0.239 1.026 3.434
50 (164) 400 0.328 1.05 2.560
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 119
8 8
Cable length [m (ft)] AC line voltage [V]
Rise time [μsec]
V
peak
[kV]
dU/dt [kV/μsec]
400 V 11 kW (15 hp)
5 (16) 400 0.116 0.69 4.871
25 (82) 400 0.204 0.985 3.799
50 (164) 400 0.316 1.01 2.563
400 V 15 kW (20 hp)
5 (16) 400 0.139 0.864 4.955
50 (82) 400 0.338 1.008 2.365
400 V 18.5 kW (25 hp)
5 (16) 400 0.132 0.88 5.220
25 (82) 400 0.172 1.026 4.772
50 (164) 400 0.222 1.00 3.603
400 V 22 kW (30 hp)
5 (16) 400 0.132 0.88 5.220
25 (82) 400 0.172 1.026 4.772
50 (164) 400 0.222 1.00 3.603
400 V 30 kW (40 hp)
10 (33) 400 0.376 0.92 1.957
50 (164) 400 0.536 0.97 1.448
100 (328) 400 0.696 0.95 1.092
150 (492) 400 0.8 0.965 0.965
10 (33) 480 0.384 1.2 2.5
50 (164) 480 0.632 1.18 1.494
100 (328) 480 0.712 1.2 1.348
150 (492) 480 0.832 1.17 1.125
10 (33) 500 0.408 1.24 2.431
50 (164) 500 0.592 1.29 1.743
100 (328) 500 0.656 1.28 1.561
150 (492) 500 0.84 1.26 1.2
400 V 37 kW (50 hp)
10 (33) 400 0.276 0.928 2.69
50 (164) 400 0.432 1.02 1.889
10 (33) 480 0.272 1.17 3.441
50 (164) 480 0.384 1.21 2.521
10 (33) 500 0.288 1.2 3.333
50 (164) 500 0.384 1.27 2.646
400 V 45 kW (60 hp)
10 (33) 400 0.3 0.936 2.496
50 (164) 400 0.44 0.924 1.68
100 (328) 400 0.56 0.92 1.314
150 (492) 400 0.8 0.92 0.92
10 (33) 480 0.3 1.19 3.173
50 (164) 480 0.4 1.15 2.3
100 (328) 480 0.48 1.14 1.9
150 (492) 480 0.72 1.14 1.267
10 (33) 500 0.3 1.22 3.253
50 (164) 500 0.38 1.2 2.526
100 (328) 500 0.56 1.16 1.657
150 (492) 500 0.74 1.16 1.254
400 V 55 kW (74 hp) 10 (33)
400 0.46 1.12 1.948
480 0.468 1.3 2.222
400 V 75 kW (100 hp) 10 (33)
400 0.502 1.048 1.673
480 0.52 1.212 1.869
500 0.51 1.272 1.992
400 V 90 kW (120 hp) 10 (33)
400 0.402 1.108 2.155
400 0.408 1.288 2.529
400 0.424 1.368 2.585
General Specications
VLT
®
HVAC Basic Drive FC 101
120 Danfoss A/S © 04/2018 All rights reserved. MG18C802
88
Cable length [m (ft)] AC line voltage [V]
Rise time [μsec]
V
peak
[kV]
dU/dt [kV/μsec]
600 V 7.5 kW (10 hp)
5 (16) 525 0.192 0.972 4.083
50 (164) 525 0.356 1.32 2.949
5 (16) 600 0.184 1.06 4.609
50 (164) 600 0.42 1.49 2.976
Table 8.12 dU/Dt Data
General Specications Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 121
8 8
Index
A
Abbreviation............................................................................................. 7
Accessory................................................................................................. 52
Acoustic noise........................................................................................ 35
Advanced vector control...................................................................... 7
Aggressive environment.................................................................... 35
Air humidity............................................................................................ 30
Ambient condition............................................................................ 118
B
Balancing contractor........................................................................... 24
Better control......................................................................................... 16
Break-away torque.................................................................................. 8
Building management system, BMS.............................................. 15
Bypass frequency range..................................................................... 22
C
Cable
length................................................................................................ 116
Motor cable........................................................................................ 36
CAV system............................................................................................. 21
Central VAV system.............................................................................. 19
Changes made....................................................................................... 66
Circuit breaker..................................................................................... 113
Closed-loop set-up wizard................................................................ 66
CO2 sensor.............................................................................................. 21
Coasting........................................................................................ 7, 98, 99
Coil............................................................................................................. 94
Comparison, energy saving.............................................................. 15
Compliance
CE mark................................................................................................ 10
UL-listed............................................................................................... 10
Condenser pump.................................................................................. 23
Connecting to motor.......................................................................... 57
Constant air volume............................................................................ 21
Control
word...................................................................................................... 98
Control card
Control card 10 V DC output..................................................... 118
Control card 24 V DC output..................................................... 117
RS485 serial communication..................................................... 117
Control potential................................................................................... 26
Control structure closed loop.......................................................... 28
Control structure open loop............................................................. 27
Controlling fan....................................................................................... 14
Controlling pump................................................................................. 14
Cooling tower fan................................................................................. 22
Cross-section....................................................................................... 116
Current
loop....................................................................................................... 36
Leakage current................................................................................ 36
Rated current..................................................................................... 38
D
Damper.................................................................................................... 20
Data type, supported.......................................................................... 87
DC brake.................................................................................................. 98
Decoupling plate.................................................................................. 51
Denition............................................................................................ 7, 38
Dierential pressure............................................................................ 26
Directive
EMC....................................................................................................... 10
EMC directive..................................................................................... 10
ErP Directive....................................................................................... 10
Low-voltage....................................................................................... 10
Low-voltage directive..................................................................... 10
Discharge time...................................................................................... 12
Display...................................................................................................... 65
Drive closed-loop controller, tuning.............................................. 30
E
EAC mark................................................................................................. 11
Eciency............................................................................................... 108
Electrical installation........................................................................... 56
Electrical installation, EMC-compliant.......................................... 62
EMC
EMC................................................................................................ 36, 38
plan....................................................................................................... 38
EMC-compliant installation.......................................................... 62
Emission.............................................................................................. 36
Emission requirement.................................................................. 37, 38
Energy eciency.......................................... 107, 109, 110, 111, 112
Energy eciency class...................................................................... 118
Energy saving.................................................................................. 14, 16
Energy saving example...................................................................... 14
Environment
Industrial............................................................................................. 38
Residential.......................................................................................... 38
Evaporator ow rate............................................................................ 24
Extreme running condition............................................................... 44
F
FC prole
FC prole............................................................................................. 98
FC with Modbus RTU...................................................................... 84
Protocol overview............................................................................ 84
Feedback conversion.......................................................................... 28
Index
VLT
®
HVAC Basic Drive FC 101
122 Danfoss A/S © 04/2018 All rights reserved. MG18C802
Flow meter.............................................................................................. 24
Freeze output........................................................................................... 7
Function code........................................................................................ 93
Fuse......................................................................................................... 113
G
Galvanic isolation................................................................................. 43
Ground leakage current..................................................................... 44
Ground leakage protection.............................................................. 36
H
Hardware set-up................................................................................... 82
Harmonics
Harmonic current............................................................................. 41
distortion............................................................................................ 36
emission.............................................................................................. 41
emission requirement.................................................................... 41
test result (emission)....................................................................... 41
High voltage........................................................................................... 12
Hold output frequency....................................................................... 98
I
IGV.............................................................................................................. 20
Immunity requirement................................................................ 37, 43
IND............................................................................................................. 86
Index (IND).............................................................................................. 86
Indicator light........................................................................................ 65
Initialization............................................................................................ 81
Initialization, 2-nger.......................................................................... 81
Inputs
Analog input............................................................................... 7, 116
Digital input..................................................................................... 116
Intermediate circuit...................................................................... 35, 44
IP21/NEMA Type 1 enclosure kit..................................................... 49
J
Jog......................................................................................................... 7, 98
L
L1, L2, L3................................................................................................ 115
LCP............................................................................................. 7, 9, 27, 65
LCP copy.................................................................................................. 80
Leakage current............................................................................. 12, 44
Literature.................................................................................................... 7
Load sharing........................................................................................... 12
Local (hand on) control...................................................................... 27
Local speed determination............................................................... 24
Low evaporator temperature........................................................... 24
M
Mains drop-out...................................................................................... 44
Mains supply............................................................................................. 9
Mains supply (L1, L2, L3).................................................................. 115
Mains supply 3x200–240 V AC...................................................... 107
Mains supply 3x380–480 V AC...................................................... 108
Mains supply 3x525–600 V AC...................................................... 112
Manual PI adjustment......................................................................... 30
Menu key................................................................................................. 65
Modbus communication................................................................... 83
Modbus exception code.................................................................... 93
Modbus RTU.................................................................................... 89, 93
Modbus RTU commands................................................................... 94
Modbus RTU overview....................................................................... 88
Moment of inertia................................................................................ 44
Motor
cable..................................................................................................... 37
overload protection...................................................................... 115
phase.................................................................................................... 44
set-up................................................................................................... 66
thermal protection................................................................. 44, 100
Motor-generated overvoltage.................................................... 44
Output (U, V, W).............................................................................. 115
Short circuit (motor phase-phase)............................................. 44
Multiple pump....................................................................................... 26
N
Navigation key....................................................................................... 65
Network conguration....................................................................... 89
Network connection............................................................................ 82
Nominal motor speed........................................................................... 7
O
Operation key........................................................................................ 65
Option....................................................................................................... 52
Option and accessory......................................................................... 48
Outputs
Analog output................................................................................ 116
Digital output.................................................................................. 117
Overcurrent protection.................................................................... 113
P
Parameter number (PNU).................................................................. 86
Payback period...................................................................................... 16
PELV, protective extra low voltage................................................. 43
PI adjustment, manual........................................................................ 30
PNU............................................................................................................ 86
Power factor.............................................................................................. 9
Index Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 123
Primary pump........................................................................................ 24
Programmable minimum frequency setting.............................. 22
Programming
Programming.................................................................................... 65
with MCT 10 Set-up Software...................................................... 65
Protection...................................................................... 36, 43, 113, 115
Public supply network........................................................................ 41
Pump impeller....................................................................................... 23
Q
Qualied personnel............................................................................. 12
Quick menu............................................................................................ 66
Quick transfer......................................................................................... 80
R
RCD............................................................................................................... 7
Read coil................................................................................................... 94
Read holding registers (03 hex)....................................................... 96
Readout/programming, indexed parameter.............................. 81
Recommended initialization............................................................ 81
Reference handling.............................................................................. 29
Registers................................................................................................... 94
Remote (auto on) control.................................................................. 27
Requirements, harmonics emission............................................... 41
RS485........................................................................................................ 82
RS485 installation and set-up.......................................................... 82
S
Safety........................................................................................................ 13
Secondary pump.................................................................................. 26
Serial communication port.................................................................. 7
Set-up, hardware.................................................................................. 82
Shock......................................................................................................... 35
Side-by-side installation.................................................................. 102
Soft starter............................................................................................... 17
Star/delta starter................................................................................... 17
Status menu........................................................................................... 66
Status word............................................................................................. 99
Switching on the output.................................................................... 44
T
Telegram length (LGE)......................................................................... 85
Terminals
Terminal 50...................................................................................... 118
THD............................................................................................................ 41
Thermal protection.............................................................................. 10
Thermal protection, motor............................................................... 44
Thermistor................................................................................................. 7
Throttling valve..................................................................................... 23
Total voltage distortion...................................................................... 41
Type code string.................................................................................... 47
U
UKrSEPRO certicate........................................................................... 11
UL compliance.................................................................................... 113
Unintended start.................................................................................. 12
V
Variable air volume.............................................................................. 19
Variable control, ow and pressure................................................ 16
Varying ow (1 year)............................................................................ 16
VAV............................................................................................................. 19
Vibration........................................................................................... 22, 35
Voltage distortion................................................................................. 41
VVC+............................................................................................................ 9
W
Wiring schematic.................................................................................. 55
Wizard, closed-loop set-up............................................................... 66
Wizard, open-loop application........................................................ 66
Index
VLT
®
HVAC Basic Drive FC 101
124 Danfoss A/S © 04/2018 All rights reserved. MG18C802
Index Design Guide
MG18C802 Danfoss A/S © 04/2018 All rights reserved. 125
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*MG18C802*
130R0222 MG18C802 04/2018